Category: Atomizing Nozzles

EXAIR’s External Mix Atomizing Spray Nozzles For High Flow Rates and Liquids Over 300 cP

Published on by Tyler DanielLeave a comment

EXAIR’s Air Atomizing Spray Nozzles are used to atomize fluids in a wide range of different spray patterns. They utilize a small amount of compressed air which mixes with the liquid supply to create a fine mist of atomized liquid. EXAIR manufactures Air Atomizing Spray Nozzles in (3) different varieties: Internal Mix, External Mix, and Siphon Fed. Siphon nozzles are applicable for processes where the liquid cannot be pressurized, possessing the ability to siphon liquids up to 36″ or be gravity fed. Internal Mix nozzles produce the finest atomization and are ideal for liquids with a viscosity below 300 cP. For this blog, I’m going to focus on just the External Mix variety.

On all External Mix Atomizing Nozzles the volume of liquid is easily adjusted through the valve stem on the standard Atomizing Nozzle, or by regulating the liquid pressure (the only option with the No-Drip style). Increasing the liquid pressure will result in an increased liquid flow rate. The External Mix nozzles have the highest flow rates and can be used with liquids with a viscosity greater than 300 cP. Since the air and liquid are mixing just outside the nozzle, thicker liquids have a lesser chance of clogging in the nozzle. Both the liquid stream and the air stream will come into contact with each other just outside both the air and liquid caps. The compressed air breaks the liquid up into very small particles, allowing you to use much less liquid than a liquid only nozzle.

This makes them very effective in applications that utilize expensive paints, oils, or other liquids. Rather than wasting the expensive materials, the nozzle can be set to precisely dispense only what is necessary to achieve a successful application. The External Mix Atomizing Nozzle is available in the standard configuration as well as the No-Drip style. The No-Drip Atomizing Nozzle is used in a variety of applications where any liquid dripping from the nozzle after the air supply has shut off would cause a problem. This is common in painting applications where any paint dripping would affect the quality.

The External Mix Atomizing Nozzle is available in (3) different sizes: 1/8” NPT, ¼” NPT, and ½” NPT. If your application could benefit from utilizing a fine atomized spray of liquid look no further than EXAIR’s Air Atomizing Nozzles. With all sizes and configurations available from stock, we can get one out to you quickly!  

Tyler Daniel, CCASS

Application Engineer

E-mail: TylerDaniel@EXAIR.com

Twitter: @EXAIR_TD

EXAIR Products “Built to Last”

Published on by EricKuhnash@EXAIR.comLeave a comment

When I hear “Built to Last” ads come to mind such as Ford Trucks and Craftsman tools. Advertising promoting product integrity will always get my attention. Although I have not owned a Ford truck, I have many friends that have and swear by them, so I’m thinking my next truck might be a Ford. I have owned a lot of Craftsman tools and put them through rigorous use and I never had to use the “Lifetime Warranty“. They were designed and built to last and this is how EXAIR designs and manufactures their Intelligent Compressed Air Tooling.

EXAIR Design and Engineering team designs our items with performance and repeat manufacture ability in mind. EXAIR products have no moving parts so very little maintenance is required. As long as a source of clean dry compressed air is supplied to the product and following our recommended Installation instructions not much can go wrong,

EXAIR NEMA 4X 316SS Cabinet Cooler System with Electronic Temperature Control installed on control panel in a pharmaceutical plant.

EXAIR has a “5 Year Built to Last” Warranty against defects in workmanship and materials on all compressed air products. This warranty applies under conditions of normal use, but does not apply to defects that result from intentional damage, negligence, unreasonable use, wear or exposure. An example of a non warranty situation would be using an abrasive material such as sand with our Aluminum Line Vacs. The abrasive nature of the sand will wear the aluminum Line Vac out well before the 5 years. Our application engineers will discuss your application and recommend products that fit your project and our 5 Year Built to Last Warranty.

EXAIR also has a 30-Day Guarantee that allows you to make a purchase and run trials to see the effectiveness of our product and how they meet your expectations. If the item provides desired results then great we are both happy but if you do not see the desired results then you have 30 Days from purchase to return the product. An Application Engineer can discuss your findings and issue a “Return Authorization” if needed. You will receive a full credit without any restocking fees.

EXAIR has confidence in our products to last and perform standing behind our products. Our confidence is why we offer both 5 Year Built to Last Warranty and the 30-Day Unconditional Guarantee. If you have any questions as to what EXAIR product will provide the best result for your application, please contact one of our qualified Application Engineers, so we can review this with you and make the best recommendation for your project(s).

Eric Kuhnash
Application Engineer
E-mail: EricKuhnash@exair.com
Twitter: Twitter: @EXAIR_EK

EXAIR has Intelligent Compressed Air® Tooling

Published on by EricKuhnash@EXAIR.comLeave a comment

I used to work for a plastic injection molding facility that also had several different types of secondary added value processes. We used compressed air in our paint rooms, assembly areas, molding room and other various processes. I don’t recall what our compressed air usage was as we had 7 total manufacturing facilities in 5 different states. I tracked our electric bills, phone bills, water bills and all of our vending billing but, I never took the time to realize the importance and cost of compressed air.

I was successful in cost reduction activity in all those ares and so proud of the accomplishments but not once did I take the time to realize what I could save with our compressed air systems and the tooling we used with compressed air. The illustration below shows what can be saved when looking at just one air nozzle:

Compressed Air Savings

This is just one air nozzle. We used about 100 Air Nozzles, 20 paint nozzles, 50 Line Vacs and other various compressed air products. If I was able to calculate savings for all the products we used and focused on fixing air leaks in the system I would have been a real hero. Well guess what? EXAIR can help you calculate and determine the best products to help you generate these savings. We can even help you calculate your savings.

The other benefits included with EXAIR Intelligent Compressed Air® products will be the noticeable noise reduction and compliance with OSHA Standards 29 CFR-1910.95(a) Maximum Allowable Noise Exposure and 29 CFR-1910.242(b) Harmful Dead End Pressure. EXAIR meets or exceeds these OSHA Standards providing you with a peace of mind for conformance.

EXAIR has a great catalog showing our products, capabilities and performance information. Our website www.EXAIR.com offers catalog information, prices, performance, drawings, videos, blogs, air savings calculator and much more information. If you are unable to find what you need you can conveniently call one of our Application Engineers for assistance.

Eric Kuhnash
Application Engineer
E-mail: EricKuhnash@exair.com
Twitter: Twitter: @EXAIR_EK

Heavy Duty Dry Vac Overview

Published on by EricKuhnash@EXAIR.comLeave a comment
(Left to right) Chip Vac, Heavy Duty Dry Vac, Heavy Duty HEPA Vac

Are you looking for a reliable heavy-duty vacuum system? Are you tired of your electric motors failing? EXAIR has a pneumatic Heavy Duty Dry Vac that is engineered with the power to vacuum heavy materials, The Heavy Duty Dry Vac is constructed from a hardened alloy that resists abrasion from the harshest of debris, like garnet, glass, tumbling media and steel shot. This system has no moving parts which means no motors or bearings that can fail on you.

The Heavy Duty Dry Vac requires only 68 SCFM at 80 psig of compressed air to operate. Using a hardened alloy construction for the vacuum generator gives the system an increased resistance to abrasive material including sand and blasting material. Depending on your application and the volume of material you need to vacuum we provide 3 different sizes, 30-gal, 55-gal, and 110-gal.  

Our Heavy Duty Dry Vac is the perfect solution for cleaning dry media such as abrasive media, sand blasting, absorbents and gravel from your shop floors and work surfaces. The possibility of electric shock you experience with electric motors is virtually eliminated as the source of power is compressed air. The use of an anti-static hose also prevents shocks when vacuuming dry materials.

EXAIR Heavy Duty Dry Vac Family

EXAIR‘s Heavy Duty Dry Vacs come in 30, 55 and 110 gallon options with several accessories available to help your cleanup and specific needs. These are stock items and can generally be shipped the same day with orders received before 2:00 PM EST. If you have questions regarding our Heady Duty Dry Vac or any of our Industrial Housekeeping Products please give us a call.

Eric Kuhnash
Application Engineer
E-mail: EricKuhnash@exair.com
Twitter: Twitter: @EXAIR_EK