Some applications such as blowing chips or debris out of a pipe or blind hole, it may not be possible to blow forward. The pipe may be too long, making it impossible to push the debris all the way down the pipe or the other end of the pipe may not be open. In either of these scenarios, the Back Blow Nozzle is the right tool for the job. An array of holes around the diameter of the Back Blow Nozzles provides a powerful 360° airflow pattern that will clear out any leftover coolant or chips from the machining process.
EXAIR has three different size Back Blow Nozzles; the 1004SS (M4 x .5), the 1006SS (1/4 NPT), and the 1008SS (1” NPT). The 1004SS is recommended for use on pipes as small as ¼” and up to 1”. The 1006SS can be used for a wide range of pipe sizes, from 7/8” up to 4”. The 1008SS nozzle offers the greatest overall force for stubborn or sticky materials stuck to the inside diameter of the pipe. This nozzle is suitable for use in pipes ranging from 2”-16”. As the Back Blow Nozzle will be blowing chips and debris back out of the pipe towards the operator, it is always recommended that a Chip Shield is used. The strong polycarbonate Chip Shield will keep them safe from flying debris and keep you in compliance with OSHA directive 1910.242(b).
All of EXAIR’s Back Blow Nozzles are available with extensions. For the 1004SS we have extensions from 6”-36”, and from 12”-72” for the 1006SS and 1008SS. The Back Blow Nozzle can also be installed on our VariBlast, Soft Grip, Heavy Duty, and Super Blast Safety Air Guns. With such a wide range of available sizes and configurations, we can tackle just about any internal pipe cleaning application. If you have a process in your facility that may benefit from the use of one of these nozzles, give us a call and get one on order today!
A metal fabricator made stainless steel tubes with a ½” (13mm) inner diameter. Their process started by cutting the tubes into 8” (203mm) lengths. The tubes would go through a wash system, then to a honing machine. Once the inner diameter was honed to the specific diameter and concentricity, the tubes would be washed again for packaging. The honing machine used oil to accurately grind the inner diameter. Since oil and water does not mix, they had to dry the I.D. before honing. They contacted EXAIR to see if we could find a solution.
For cleaning the I.D. of parts, EXAIR manufactures three different sizes of Back Blow Air Nozzles that are designed to clean inside tubing, pipes, hoses, and channels. They can range from internal diameters from ¼” (6.3mm) up to 16” (406mm). The 360o rear airflow pattern can “wipe” the entire internal surface without contacting the surface to remove water, coolant, chips, and debris. In reviewing the inner diameter above, I was able to recommend a model 1004SS Back Blow Air Nozzle. This 316SS robust designed nozzle can fit inside and clean tubes with internal dimensions ranging from ¼” (6.3mm) to 1” (25mm); perfect for the ½” (13mm) diameter tube.
The customer indicated to me that there was a rush to start this project. EXAIR stocks thousands of cataloged items for same day shipping. He asked if EXAIR had any other components to help them to expedite their drying process. Well, of course we do! Since the tube was 8” (203mm) long, EXAIR has extension tubes that are used with our VariBlast Compact Back Blow Safety Air Gun. We have them ranging from 6” (152mm) to 72” (1829mm) in incremental lengths. For this customer, I recommended the 12” (305mm) extension to reach through the tube. And, since it was a manual operation, I also recommended the model 9040 Foot Valve.
Their operator could place the tube over the model 1004SS Back Blow Nozzle and with the Foot Valve, turn on the compressed air to dry the tubes. With the powerful air stream, the entire internal surface was dry for the honing process to follow.
If you need to clean the inside of tubes, hoses, pipes, etc., EXAIR has the perfect nozzles for you, the Back Blow Air Nozzles. EXAIR can attach these nozzles to our VariBlast Compact, Soft Grip and Heavy Duty Safety Air Guns for easy-to-use operations. For this customer above, they were able to use components to get the operation running the next day. If you need more information, you can share your application with an Application Engineer at EXAIR. We will be happy to help.
EXAIR manufactures three different sizes of Back Blow Air Nozzles to clean inside tubing, pipes, hoses, and channels. The 360o rear airflow pattern can “wipe” the entire internal surface clean from coolant, chips, and debris. They are constructed of 316SS, making these nozzles robust and durable.
Our smallest Back Blow Nozzle is the Model 1004SS. It has a M4 X 0.5 male thread and can clean diameters ranging from ¼” (6.3mm) to 1” (25.4mm). Model 1006SS has a ¼” NPT air connection for cleaning inner diameters ranging from 7/8” (22mm) up to 4” (102mm). Our largest Back Blow Air Nozzle is the model 1008SS. It has a 1” NPT connection, and it can be used inside diameters ranging from 2” (51mm) to 16” (406mm).
Now, what can make these unique types of air nozzles even more useful? Attaching them to an EXAIR Safety Air Gun. In this blog, I will go through each of our Back Blow Safety Air Guns that EXAIR can offer from stock.
The unique feature that sets the VariBlast apart from other small air guns is the force variability. The valve is designed to control the opening to allow for a variable force with the same nozzle. The VariBlast is made from a durable cast aluminum construction for tough industrial use. It has a rugged ergonomic grip with a user-friendly trigger. The compressed air inlets are located in two different positions to select the best fit for your application.
With the model 1004SS Back Blow nozzle, the VariBlast Compact Back Blow Safety Air Gun is a small but powerful tool that can clean inside smaller pipes, tubes, and hoses. They come standard with extension tubes and a Chip Shield. The extension tubes range from 6” (152mm) to 36” (914mm) to extend deep inside cavities and openings. The Chip Shield is made from a durable polycarbonate material that will protect your operators during use.
The next air gun in this series is the Soft Grip Safety Air Gun. With an ergonomic soft handle and full-grip trigger, the Soft Grip Safety Air Gun can be used for hours without fatigue. EXAIR offers two types of Back Blow Nozzles with the Soft Grip; model 1004SS and model 1006SS.
As a “bigger cousin” to the VariBlast above, the Soft Grip Back Blow Safety Air Gun with the model 1004SS has extensions ranging from 6” (152mm) to 36” (914mm) as well as a Chip Shield. The Soft Grip with the model 1006SS Back Blow Nozzle has extensions that range from 6” (152mm) to 72” (1,829mm) in length with a Chip Shield. Both of these types of Soft Grip Back Blow Safety Air Guns are great products in allowing you to clean inside a greater variety of diameters and lengths.
For rough industrial environments, EXAIR offers the Heavy Duty Safety Air Guns. They come with a composite rubber grip and a wide curved trigger. It has a 3/8” NPT inlet for increased compressed air flow for those “tough” cleanings.
The Heavy Duty Back Blow Safety Air Gun comes standard with the model 1006SS Back Blow Nozzle, an extension pipe, and a Chip Shield. The extensions lengths can range from 6” (152mm) to 72” (1,829mm). If you need a tough air gun for rugged areas to clean inside pipes and tubes, the Heavy Duty Back Blow Safety Air Gun could be the best candidate for your application.
As our largest model, the Super Blast Back Blow Safety Air Gun has the strongest blowing force. They can clean large areas inside pipes, channels, and tubes ranging from 2” (51mm) to 16” (406mm) in diameter. It has a soft foam grip for easy handling and a spring-loaded manual valve that will turn off if dropped. The model 1008SS Back Blow Nozzle is mounted to an extension that is either 1 foot (0.3m), 3 feet (0.9m), or 6 feet (1.8m) in length. With a 1” NPT inlet, the Super Blast Back Blow Safety Air Gun will generate a strong blast of air for cleaning and removing troublesome material.
If you need to clean inside tubes, hoses, channels, pipes, etc., EXAIR has the perfect product, the Back Blow Air Nozzles. They can remove the dirty coolant, chips, and debris in a non-contact way. EXAIR offers these nozzles with our VariBlast, Soft Grip, Heavy Duty, and Super Blast Safety Air Guns for manual cleaning operations. EXAIR stocks these Safety Air Guns for fast delivery. And if you are located in the U.S.A or Canada, we offer a 30-day unconditional guarantee. You can try them out and see how effective, safe, and powerful they are in improving your internal cleaning processes. If you need more details, you can contact an Application Engineer at EXAIR. We will be happy to help you.
A little while back, I was contacted by a customer who was looking for a way to clean chips and debris out of tapped holes in an engine block. They were familiar with our products, having used them in several different areas in their plant, and had done some early research into our Air Nozzles.
They were considering using our small M4 Back Blow Air Nozzle in the process. The Back Blow Air Nozzles produce a 360° airflow that blows away from the end of the nozzle and in many cases, are the ideal solution for treating the inside diameter of hose, pipe, machined holes, etc. These unique nozzles, eliminate the concern of forcing particulate further down into a machined hole or the safety issue of blowing material out of the opposite end of an open tube or pipe.
In this particular case, having the material blown out of the hole increased the risk of possible cross contamination somewhere else in the engine block so they were also thinking of incorporating some type of recovery system like our Chip Vac or one of our Line Vacs but were concerned with having to use two separate devices.
Once again, EXAIR has the perfect solution, the Deep Hole Vac-u-Gun. The Deep Hole Vac-u-Gun features a small blow tube (1/8″ OD) that provides a small blast of air to dislodge or loosen foreign material while simultaneously providing vacuum to carry the debris away.
If you have a similar application or would like to discuss how an EXAIR Intelligent Compressed Air Product can help solve a unique situation, contact an application engineer for assistance.