Outside Your Comfort Zone?

Over the past several months I have found myself more and more outside of my comfort zone throughout the day.  This feeling has been declining over the past few months, however, as the situations which cause discomfort seem to come up more and more every day so my comfort zone is constantly expanding. I like comfort zones, but also understand that being outside of them helps me to learn and gain new experience. I bring this up because I had a customer come in yesterday so they could be shown a demonstration of an EXAIR Super Air Knife.

Now, customers coming in is not a problem at all, I spoke with him last week and we discussed the application.  This time, it was outside of his comfort zone so he wanted to come in.  Well, when I got the call I had a visitor I grabbed a single business card and walk out to find that there were four gentlemen waiting to see me, not just one.  Still, not a problem. I showed them to our fully stocked demo room and we proceeded to discuss their application.  They were hoping to make the environment their employees work in a little cleaner.  They had new down draft work benches which had three sides on it.

The problem the team was having is that all their operators were using hand-held grinders to deburr parts as they were manufactured.   The downdraft table was added to help prevent the dust and debris from getting all over the operators, however it wasn’t working good enough.  So they started looking and found EXAIR Super Air Knives.  They didn’t believe that a Super Air Knife would move enough air and still be quiet enough to have an operator sitting at the station, so they drove down to our facility and I showed them all the benefits that a Super Air Knife has.  This was all based off a 6″ Aluminum Super Air Knife I had handy.  I then swapped the stock .002″ thick shim out with a .001″ thick shim.  They were amazed at how quiet the Super Air Knife was (with either shim) and how the flow of air was enough to disturb and direct dust but not over powering and blowing parts off the table. LSAN I could definitely see that they were impressed by the simplicity of working with the Super Air Knife and the performance it achieved. But alas, they were still trying to figure out how a 48″ would work, so I went straight out and got a 110048 off the shelf and hooked it up for them.  That was all that they needed in order to really get the wheels in their heads spinning into overdrive.   They all left with my contact information and catalogs in tow but I didn’t hear them stop talking about the possibilities until they were in the car.

The fact of the matter is that they were outside of their comfort zone and had no concept of how you could make compressed air blow in a laminar sheet to help contain dust in a down draft work bench.  Once they saw how easy the Super Air Knife was to hook up and mount they were instantly back into their comfort zone of making their employees happy and safe. If you have some applications using compressed air and you are well out of your zone, contact us.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

You Make A Better Door Than A Window

As a life-long smart aleck, this phrase has always been one of my favorite ways to gently request that someone move to one side or the other so that I can see what they’re looking at. As I’ve mellowed with age, it’s largely replaced the more demanding “Yo, down in front!!” which I’ve learned to save for only the most urgent of situations. These usually occur at sporting events, where, unfortunately, it’s some of the more tame language you’ll hear at stadiums and ballparks these days.

In industry, there are certainly proper places for doors: Nothing beats a solid-core, well-sealed door to keep welding smoke out of the office space at a manufacturing company. On a smaller scale, sand blast cabinet manufacturers realize that their cabinets’ doors are so important, they put switches on them to prevent you from starting one up with the door open.

But what if it’s not practical – or possible – to put a solid boundary between a contained area and the general environment? EXAIR Super Air Knives are successfully used in “air barrier” applications in industries as diverse as metal processing, pharmaceuticals, high detail printing, and commercial laundry equipment.

Air Knives aren’t the only EXAIR product with documented success in this area: In addition to cleaning the rod, this Super Air Wipe, installed flush with the wall of the enclosure, also keeps the oil & mist contained inside the processing machinery:

AirWipe

Our Line Vac even got a piece of the action with a commercial maker of baked goods: A part of their process involves mixing sugar into a vat of melted butter. The heat and steam tended to melt the sugar, though, before it made it all the way down the chute into the vat. This not only wasted a good deal of the sugar, but made for a real hassle in cleaning the chute. They installed a Model 6066 3” Stainless Steel Line Vac in the chute, which not only kept the sugar moving fast enough to prevent it from melting, but it also kept the heat & steam from “migrating” up the chute.

If you have an air barrier application you’d like to discuss – or any compressed air application, for that matter – we’d like to hear from you!

Russ Bowman
Application Engineer
EXAIR Corporation
(513)671-3322 local
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(513)671-3363 fax
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