Category: Super Air Nozzle

Customize Your Safety Air Gun to Best Meet Your Needs

Published on by Al WooffittLeave a comment

EXAIR has an extensive line of Safety Air Guns that will meet a variety of applications. Our VariBlast Precision, Compact, Soft Grip, Heavy Duty and Super Blast Safety Air Guns, and TurboBlast will give you a wide range of options to choose from. These options can be expanded on even further through the addition of our Air Gun Accessories. In this blog I want to cover a few of the ways you can customize and personalize your Safety Air Gun to make sure you are getting the most out of our products.

Features & benefits of the new TurboBlast Safety Air Gun

Once you have selected your particular Air Gun, you will want to make sure that you have the right nozzle. Every Air Gun has multiple nozzle options with different force and flow specifications. If your main concern is low sound levels, then the Mini Super Air Nozzle may be the best option. If you need more force, then the 2″ High Power Flat Super Air Nozzle would be preferred. We also have Back Blow Nozzles that are great for blind holes.

In addition to this, there are several different material choices. Zinc-aluminum for general purposes, Type 303 stainless steel for corrosion resistance, Type 316 stainless steel for superior corrosion resistance and mechanical wear, and finally PEEK thermoplastic for non-marring and chemical resistance.

Model 1210 Soft Grip Safety Air is fitted with an EXAIR Super Air Nozzle. We can also supply it with a Rigid Extension and Chip Shield (right).

After you have determined the right nozzle, do you need to add a Chip Shield? If you have the potential for flying debris, and you want to protect your operator, then our Safety Air Guns can be equipped with a durable polycarbonate shield. They are also useful for preventing coolant from splashing back, helping you to avoid a mess. You can see a Chip Shield in action in the video below:

We also have various length extensions for when you need more reach for your blowoff operation. Depending on the Air Gun, we have lengths ranging from six inches to six feet. These are great when used in conjunction with our Chip Shields. If you need something more flexible than a straight extension, our Soft Grip Safety Air Gun can also be used with our Stay Set Hoses. These hose have a ‘memory’ to allow for precise positioning without creeping or bending.

Specifically with our Soft Grip Safety Air Gun, we have a special extension and scraper combination, covered in detail in this blog. The Soft Grip Super Air Scraper is highly effective at removing stubborn debris from various surfaces.

Coiled Hose

Finally, we stock a 12‘ coiled air hose. These are available with 1/8NPT, 1/4NPT and 3/8NPT male end swivel connections. This will help you avoid messy and tangled air lines.

Al Wooffitt
Application Engineer

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EXAIR Back Blow Nozzles and Air Guns

Published on by Jordan T ShouseLeave a comment

In the fast-paced world of industrial manufacturing, keeping equipment clean is crucial. Chips, coolant residue, and debris can accumulate inside pipes, tubes, hoses, and channels, leading to downtime, reduced performance, and even safety hazards. Traditional forward-blowing air tools often push contaminants deeper into these confined spaces or out the wrong end, creating more problems than they solve. Enter EXAIR’s Back Blow Nozzles and Air Guns—a game-changing solution designed to tackle these challenges head-on. If you’re new to these tools or just curious about how they work, I highly recommend checking out this insightful video blog from one of our Application Engineers. It offers a close-up look at the nozzles in action inside a pipe, demonstrating their 360-degree airflow in real time. It’s a quick, eye-opening demo that perfectly illustrates the “back blow” magic.

What Are Back Blow Nozzles?

At their core, EXAIR Back Blow Nozzles are engineered precision tools made from durable Type 316 stainless steel (SS) to withstand harsh industrial environments. Unlike standard nozzles that blast air forward, these feature an array of holes around the nozzle’s circumference that blow backwards. This creates a powerful, uniform 360-degree airflow pattern that “wipes” the internal surfaces clean as it travels backward toward the operator. The result? Debris, chips, and coolant are pulled out and ejected safely—without forcing them further into the pipe or creating projectiles that could fly out the far end. This backward-directed flow is especially valuable for:

  • Cleaning blind holes and dead-end channels.
  • Clearing long tubes where forward blowing is impractical.
  • Removing sticky or stubborn buildup from machining processes.

All EXAIR Back Blow Nozzles comply with OSHA standards for noise (29 CFR 1910.95(a)) and dead-end pressure (29 CFR 1910.242(b)), ensuring they are safe for operators while delivering high performance.

The Lineup: Sizes for Every Application EXAIR offers three Back Blow Nozzle models, each optimized for specific pipe diameters. Here’s a quick breakdown:

Power Up with Safety Air Guns

While the nozzles shine on their own, attaching them to an EXAIR Safety Air Gun takes functionality to the next level. These guns feature ergonomic designs, automatic shutoff valves, and variable force options to reduce fatigue and enhance control. Plus, they’re OSHA-compliant, with dead-end pressures well below the 30 psi limit to prevent injuries from air bursts. Here are the key air gun options compatible with Back Blow Nozzles:

  • VariBlast Compact Safety Air Gun: A lightweight, variable-force tool with a rugged aluminum body and ergonomic grip. Ideal for the 1004SS nozzle in smaller applications—perfect for quick, precise clean outs without overkill.
  • Soft Grip Safety Air Gun: Built for extended use, this features a cushioned handle and full-grip trigger to minimize hand strain during long shifts. Available with 1004SS or 1006SS nozzles, plus extensions up to 72″ and optional Chip Shields for blow back protection.
  • Heavy Duty Safety Air Gun: Tough as nails for demanding environments, with a reinforced handle and high-impact durability. Pairs well with the 1006SS for reliable performance in gritty workshops.
  • Super Blast Safety Air Gun: The powerhouse of the bunch, delivering maximum force for the 1008SS nozzle. Extensions up to 6 feet make it a beast for large-scale pipe cleaning, like hydraulic cylinders or industrial conduits.

No matter which gun you choose, adding a Chip Shield is a smart move—it keeps flying debris away from the operator, turning a potential hazard into a hassle-free task.

Heavy Duty Back Blow Safety Air Guns come with Chip Shields, and Rigid Extensions from 6″ to 72″ in length.

If you have an application you would like to discuss, give us a call!

Jordan Shouse, CCASS

Application Engineer

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EXAIR’s VariBlast Precision

Published on by Al WooffittLeave a comment

Air Guns are one of the most common and most trusted tools in manufacturing facilities that use compressed air. There are many options out there on the market, so what makes EXAIR’s VariBlast Precision Safety Air Gun a cut above the rest?

As with all of EXAIR‘s Safety Air Guns, the VariBlast Precision takes safety seriously. All models when used with an EXAIR Safety Air Nozzle are in compliance with OSHA standard 1910.242(b). This means that the airflow that exits the nozzle cannot be blocked, and the static pressure will never exceed 30psig, even when supplied with shop pressure.

The other key safety feature is the low noise level. OSHA noise exposure standard, 29 CFR 1910.95(a), states that protection is needed for continuous exposure to noise levels above 90dBA. Our VariBlast Precision options are all below 75dBA (some configurations are as low as 58dBA!). This is well below the minimum allowable level stipulated by OSHA.

Beyond safety, the VariBlast Precision has many other benefits. Not only is it lightweight and durable, being made of a high-impact, glass-reinforced nylon that is resistant to breakage. It is also easy to use with a comfortable, full-finger trigger and a convenient hanger loop built into it. This trigger also allows for variable flow, giving you a range of forces and flows at your fingertips.

The VariBlast Precision comes standard with a 6″ extension.  For greater reach, we also offer a 12″ or a 20″ option. All extensions are made of Type 316 stainless steel, and are compatible with our Atto, Pico, or Nano Super Air Nozzle. These nozzles come in both Type 316 stainless steel (for durability and corrosion resistance), or in PEEK plastic for non-marring applications. They can also be outfitted with an impact resistant polycarbonate Chip Shield.

If you would like to discuss your blowoff application, and see how EXAIR’s VariBlast Precision, or any of our other Safety Air Guns can help you out, give us a call!

Al Wooffitt
Application Engineer

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Back Blow Air Nozzles

Published on by Al WooffittLeave a comment

In most situations where an air nozzle is needed, you are looking to blow the chips or debris forward. There are certain applications where this is not practical, or even possible. If you are trying to clean out a blind hole, or a pipe where the end is blocked, or the length is too long that you cannot reach the other end, then EXAIR’s Back Blow Air Nozzle is the perfect solution. In this video I show the different options that we carry, and show how effective they are:

If you have an application you would like to discuss, then give us a call!

Al Wooffitt
Application Engineer

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