Customize Your Safety Air Gun to Best Meet Your Needs

EXAIR has an extensive line of Safety Air Guns that will meet a variety of applications. Our VariBlast Precision, Compact, Soft Grip, Heavy Duty and Super Blast Safety Air Guns, and TurboBlast will give you a wide range of options to choose from. These options can be expanded on even further through the addition of our Air Gun Accessories. In this blog I want to cover a few of the ways you can customize and personalize your Safety Air Gun to make sure you are getting the most out of our products.

Features & benefits of the new TurboBlast Safety Air Gun

Once you have selected your particular Air Gun, you will want to make sure that you have the right nozzle. Every Air Gun has multiple nozzle options with different force and flow specifications. If your main concern is low sound levels, then the Mini Super Air Nozzle may be the best option. If you need more force, then the 2″ High Power Flat Super Air Nozzle would be preferred. We also have Back Blow Nozzles that are great for blind holes.

In addition to this, there are several different material choices. Zinc-aluminum for general purposes, Type 303 stainless steel for corrosion resistance, Type 316 stainless steel for superior corrosion resistance and mechanical wear, and finally PEEK thermoplastic for non-marring and chemical resistance.

Model 1210 Soft Grip Safety Air is fitted with an EXAIR Super Air Nozzle. We can also supply it with a Rigid Extension and Chip Shield (right).

After you have determined the right nozzle, do you need to add a Chip Shield? If you have the potential for flying debris, and you want to protect your operator, then our Safety Air Guns can be equipped with a durable polycarbonate shield. They are also useful for preventing coolant from splashing back, helping you to avoid a mess. You can see a Chip Shield in action in the video below:

We also have various length extensions for when you need more reach for your blowoff operation. Depending on the Air Gun, we have lengths ranging from six inches to six feet. These are great when used in conjunction with our Chip Shields. If you need something more flexible than a straight extension, our Soft Grip Safety Air Gun can also be used with our Stay Set Hoses. These hose have a ‘memory’ to allow for precise positioning without creeping or bending.

Specifically with our Soft Grip Safety Air Gun, we have a special extension and scraper combination, covered in detail in this blog. The Soft Grip Super Air Scraper is highly effective at removing stubborn debris from various surfaces.

Coiled Hose

Finally, we stock a 12‘ coiled air hose. These are available with 1/8NPT, 1/4NPT and 3/8NPT male end swivel connections. This will help you avoid messy and tangled air lines.

Al Wooffitt
Application Engineer

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More About Compressed Air Safety

We all know how crucial safety is in the workplace. Most companies conduct some type of annual safety training, and a key takeaway from these sessions is that safety isn’t just the job of a few individuals; it’s everyone’s responsibility. At EXAIR, we take safety very seriously. Many of our products are designed with safety as a priority, including our Safety Air Guns, which highlight our commitment to this principle. This focus is essential because using compressed air can pose health risks if not handled correctly.

In the U.S., OSHA (Occupational Safety and Health Administration) is the agency that enforces regulations to ensure safe and healthy work environments. They have the authority to impose hefty fines for any violations. When it comes to compressed air, two common violations involve air guns and blow-off devices, as outlined in 29CFR 1910.242(b) regarding dead-end pressure/chip shielding and 29CFR 1910.95(a) concerning maximum noise exposure limits.

The first regulation, 29CFR 1910.242(b), pertains to hand-held tools. It specifies that blow-off devices should not be used at pressures exceeding 30psig if the compressed air can become dead-ended. If there’s no escape route for the air, it can penetrate the skin and lead to an air embolism. A straightforward solution is to drill a hole to provide an alternate escape path, although this can introduce other safety concerns, which we’ll cover later. EXAIR’s air nozzles are designed with fins that allow air to escape safely, preventing blockage by your skin. This means you can confidently use the EXAIR Super Air Nozzles at pressures above 30psig.

The second regulation, 29CFR 1910.95(a), outlines the maximum sound levels that a person can safely be exposed to. Prolonged exposure to high sound levels can lead to permanent hearing damage. This is where the cross-drilled nozzle doesn’t quite meet the mark. While it’s safe for dead-end pressure, the noise from the turbulent airflow is quite loud. In contrast, EXAIR’s nozzles are designed to pull in surrounding air, creating a much quieter laminar flow. For instance, our Model 1210 Safety Air Gun, which features the Model 1100 Nozzle, operates at just 74dBA, well below the noise exposure limit for an 8-hour shift.

Model 1210 Soft Grip Safety Air is fitted with an EXAIR Super Air Nozzle. We can also supply it with a Rigid Extension and Chip Shield (right).

If you’re serious about compressed air safety, EXAIR’s range of safe, quiet, and efficient Safety Air Guns and Air Nozzles is an excellent option for your facility. Feel free to reach out if you want to chat about this or any other compressed air applications you might have!

Al Wooffitt
Application Engineer

Send me an Email
Find us on the Web
Like us on Facebook
Twitter: @EXAIR_AW

Banner image by Gerd Altmann from Pixabay