EXAIR’s Knowledge Base is THE Place for Compressed Air Related Content

At EXAIR, we want to ensure our customers have access to as much technical data and information as possible. This helps to assist in identifying solutions to common industrial problems and provide you with the resources necessary to make an informed purchase. A big part of that effort is displayed here on the EXAIR Blog. But, did you know that our website is home to a wealth of information ranging from Case Studies, Videos, Webinars, Installation Guides, Catalog Sections, CAD Models and much, much more?

Once you’ve registered for an account on the website, you’re able to access the content housed in our Knowledge Base. Have a question on a particular product? Check out the FAQ section, created by our Application Engineers, the FAQ section contains a variety of commonly asked questions from customers.

Misplaced your installation sheet? No problem! All installation and maintenance guides, in addition to product catalog sections, can be found in .pdf format for download under “PDF Library”.

With 15 different product lines, EXAIR has products capable of addressing a wide range of industrial process issues. Not sure where in your facility you may have an opportunity to improve? EXAIR’s Application Search Library allows you to narrow down your search. Categorized both by specific process or by industry, we’ve highlighted a variety of different specific applications that our products can serve.

EXAIR hosts a yearly Free Webinar covering a variety of topics related to industry and compressed air. After the webinar has been sent out to all registrants, we include a recorded video of the webinar as well:

It doesn’t just stop there. The Knowledge Base also contains calculators and general compressed air related data in addition to PowerPoint presentations for each product line. Click here to register for the website and begin accessing all of this valuable content!

Tyler Daniel

Application Engineer

E-mail: TylerDaniel@EXAIR.com

Twitter: @EXAIR_TD

You Can’t Manage What You Don’t Measure

And this was never more true than in a conversation I had with the facilities engineer at a manufacturing plant recently. Their business has grown so much over the past few years to cause a move into a larger building. They took this opportunity to install some engineered compressed air products, and, with the brand-new building, they also got brand-new compressed air piping, which the contractor has just completed post-installation testing on, and it’s leak free. Good news!

They noticed, however, that the run time hours on their air compressors (which were in fine shape, and simply moved from the old facility) hadn’t appreciably decreased. The engineer was looking for another way to measure…and quantify…their compressed air usage, and was interested in our Digital Flowmeters.

Available for a wide range of SCH40 Iron or Type "L" Copper, EXAIR Digital Flowmeters are quick to install and easy to operate.
Available for a wide range of SCH40 Iron or Type “L” Copper, EXAIR Digital Flowmeters are quick to install and easy to operate.

Of primary concern during our conversation was, how could they track their usage? Would someone have to check the Digital Flowmeter reading periodically? What about intermittent uses? They have a TON of hand-held air guns throughout the plant…what if they read the meter when only a few were in use? Or if they ALL were in use?

There are a couple of options for that…our Digital Flowmeters are all supplied with both 4-20mA and RS-485 Serial connections, which are easily outputted to an appropriate device. You can run this right to your computer, and there are a variety of programs that will allow you to collect and manage this data.

They intend to install this Digital Flowmeter in the compressor room, though…and even though it’s well within the maximum distance for RS-485 serial – it’s good for distances up to 4,000 feet (1,200 meters,) it would be impractical to run a cable through the building.

Enter the USB Datalogger: this is going to allow them to “take a snapshot” of their usage, at specified intervals…in this case, every 10 seconds, which means the USB Datalogger will collect and store data for over three days. It has its own proprietary software, which you’ll use to set the frequency of readings, choose units & graph scale, high/low alarm points (if desired) and even when you want to start recording. This would, for example, let you record data on the mid-shift, without staying at work until midnight to start recording. VERY convenient, as far as I’m concerned.

Once it’s installed and running, I hope to work with them on the next steps towards optimizing their compressed air system…but we’re off to a good start!

Looking to "go green?" We can help.
Looking to “go green?” We can help.

If you want to talk about getting the most out of your compressed air system, give us a call. We’re here to help.

Russ Bowman
Application Engineer
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EXAIR Web Site Feature: Air Data

 compressed air

Many times when we are working with customers we’re not always using the same units of measure that they are to describe pressure, force, flow or even temperature. And so, in order to help keep us and our customers all on the same page, we have developed some useful tools within the Knowledge Base section of our web site called Air Data.

The Air Data pages include links to pressure conversions, flow conversions, force conversions and heat conversions. We also explain in detail how to calculate air consumption and the differences between the various types of metal and non-metal piping systems that can be used in industry.

Finally, we have available various tables that describe the amount of expected pressure drop that can be expected through a pipe when various input pressures and flows are considered.

Overall, there is a lot of useful information in this part of our web site to help with compressed air system design and determining requirements for various types of end use products, like ours. We encourage everyone to check it out.

Neal Raker, Application Engineer
nealraker@exair.com