“You can’t manage what you don’t measure” is a well-known axiom in engineering & process improvement circles. We talk to callers every day who are keen on conserving compressed air use in their facilities by making a few tweaks, considering a complete overhaul, or more often, some point in between. Bottom line (literally) is, compressed air isn’t cheap, so small gains in efficiency can add up. And large gains can be complete game-changers…following our Six Steps To Optimizing Your Compressed Air System has resulted in users being able to shut down 50 and 100 HP air compressors, saving thousands of dollar A MONTH in operating costs.
Step #1 is measurement, and that’s where the EXAIR Digital Flowmeter comes in. They’re easy to install, highly accurate, extremely reliable, and available for just about any size pipe used for compressed air distribution. They can output a 4-20mA signal straight from their PCB board, or serial comms (RS485) through an optional control board. USB Data Loggers and Summing Remote Displays have proven to be value-added accessories for data management as well.
If you want to go wireless, we can do that too: using ZigBee mesh network protocol, a radio module is installed in the Digital Flowmeter with wireless gateway to transmit data to an Ethernet connected gateway. The transmitting range is 100 ft (30 meters,) and the data can be passed from one radio module to another, allowing for multiple Digital Flowmeter installations to extend the distance over which they can communicate with the computer you’re using for central monitoring. Advantages include:
- Wireless monitoring of EXAIR Digital Flowmeters throughout your plant.
- Prevents unwanted joining upon the network.
- Monitoring software is included at no extra charge.
- Measures & transmits both current air usage, and cumulative air usage data.
- 128 bit encryption for wireless transmissions.
- Comes configured & programmed, out of the box, available for installation on 1/2″ to 4″ SCH40 iron pipe, or 3/4″ to 4″ Type L copper pipe.
If you’d like to find out more about how easy it is to measure, manage, and optimize your compressed air usage, give me a call.