Depending on the context, those may be three words you DON’T want to hear in the same sentence. Case in point…a caller I spoke with recently, who works at a large steel forging plant. During a recent inspection, management was surprised (and disappointed) to find out that, unbeknownst to them, some of their operators had modified some of their compressed air blow off devices.
These modifications left them in violation of both OSHA Standard 1910.242(b) (limit on outlet, or dead end pressure) and 1910.95(a) (limits noise level exposure.) The OSHA inspector left them with an $8,000.00 fine, and a promise to return with an even higher one if the situation wasn’t corrected.
We discussed the ways their current devices were supplied, the conditions they were operating in, what they were used for…and why the operators had modified them. Sadly, we found the devices were underperforming due to air supply issues – hoses that were too small in diameter and/or too long, with restrictive quick connect fittings. And some of their modifications (drilling out the discharge) just exacerbated those problems.
Most of their applications were pretty typical – blowing flash, chips, oil, coolant, etc. from processed metal parts. Typical enough that a couple of EXAIR Safety Air Guns would allow them to determine what they would need, by taking them around to various stations in the plant and trying them out.
My caller ordered a Model 1210 Soft Grip Safety Air Gun with a Zinc Aluminum Super Air Nozzle (our most popular for typical blow off applications,) and a Model 1260 Soft Grip Safety Air Gun with a High Force 1/2 NPT Zinc Aluminum Super Air Nozzle (the most powerful one available on the Soft Grip Safety Air Gun.)
I feel pretty good about the chances of publishing a future blog about the success of this application. If you want to keep up, I encourage to follow the EXAIR blog – there’s a link to the right to provide your email address – for more on this one, other applications, and a wealth of expert writings on how to get the most out of your compressed air system.
As always, if you’d like to discuss a particular compressed air application and/or product selection, give me a call.