EXAIR Mini Cooler Is Ideal For Small Spot Cooling Applications

It was 23 °F (minus 5 °C) when I walked out the door this morning, and it was a shock to my system. The primary reason for that shock was the heat (generated from my house’s furnace) that maintains a comfortable temperature inside my home. Relief from that cold came when the internal combustion of gasoline that powers my car’s engine provided heat to the coils that the cabin fan passes air through on its way to the vents that maintain a comfortable temperature inside my car. Heat is a good thing this time of the year.

Heat, however, isn’t always a good thing. Just a few short months ago, I walked out of the building here at quitting time and the 100 °F (37.8 °C) temperature similarly shocked my system. The reason for that was I had just walked out of a comfortably air-conditioned building…and relief came when my car’s trusty air conditioning system started blowing refrigerated air from the same vents that heated air comes out of during these winter months.

Heat from processes like machining, welding, soldering, brazing, electrical losses, rotating or reciprocating equipment, etc., causes problems as well, and it’s not simply a matter of comfort. Removing heat from these processes is critical to sustained operation. Sometimes, a great amount of heat has to be removed. Power plants that generate electricity, for example, have massive pumps that send thousands of gallons of water per minute through huge heat exchangers that condense steam from turbines so that it can be boiled again to keep those turbines spinning.

On the other end of that spectrum are equipment like industrial sewing needles, lens grinders, skitters or small cutting tools, and soldering guns, just to name a few. These can all be successfully addressed with a focused stream of cold air…just like you get from an EXAIR Mini Cooler.

EXAIR Model 3308 Mini Cooler System w/ Dual Point Hose Kit is used to remove heat from this UHMW Polyethylene part, and the cutting tool. This not only keeps the plastic from melting, but also extends the tool life.

The Mini Cooler uses the Vortex Tube phenomenon to generate cold air from compressed air, with no moving parts, on demand. Since it’s a physical phenomenon, as opposed to a direct transfer of heat, the Mini Cooler is generating cold air at rated flow & temperature as soon as you open the supply of compressed air to it. You can turn it on & off as often, or as seldom, as needed. There are no moving parts to wear or electrical components to burn out. With a compressed air consumption of only 8 SCFM @100psig, even fairly small compressors (as low as 3HP for some) can operate a Mini Cooler continuously.

If an application requires a higher rate of cooling, other Vortex Tube operated products are available from stock:

If you’re not sure which Cooling Product fits your needs, EXAIR Application Engineers are standing by to help specify the right one for you…give me a call.

Russ Bowman, CCASS

Application Engineer
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EXAIR Mini Cooler Overview

I recently had a chat conversation with a customer who was looking to cool the tooling on his CNC router, mill and lathe in his small machine shop. As the day went on the tooling would begin to heat up, it would warp the bit, causing irregularities in the finished product. In some cases the tooling was getting so hot, it would actually break, creating a safety concern.

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Model 3925 Adjustable Spot Cooler System has a Dual Outlet Hose Kit for distribution of cold air flow to two points.

He had reviewed some of our cooling products and was thinking of using our Cold Gun in the application but was concerned with the air demand. The Cold Gun consumes 15 SCFM @ 100 PSIG and provides a 50°F temperature drop (from supply temperature) with 1,000 Btu/hr. of cooling capacity. The problem was that his compressor only produces a little over 9 SCFM. I explained that the existing compressor would in fact be undersized as it doesn’t produce enough volume to keep up with the demand of the Cold Gun.

minicoolerWFAM_500
EXAIR Mini cooler with dual and single outlets

Due to the limited amount of compressed air available, our Mini Cooler System, Model #3808, would be the better solution. The Mini Cooler also provides a 50°F temperature drop with a little less cooling power, 550 Btu/hr., but this system only requires 8 SCFM @ 100 PSIG, falling within the existing compressor’s output capacity. The Mini Cooler also includes a magnetic base as well as flexible tubing to direct the cold air to the desired location, making it easy to move from machine to machine.

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EXAIR Mini Cooler with dual Points

For U.S. and Canadian customers, EXAIR offers a 30-day unconditional guarantee to try.

If you want to learn more about the EXAIR Mini Cooler or any cooling product, you can contact an Application Engineer.  We will be happy to help you.

Jordan Shouse
Application Engineer

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Need to Cool Tooling but Limited On Compressed Air? Consider the Mini Cooler

I recently had a chat conversation with a customer who was looking to cool the tooling on his CNC router, mill and lathe in his small machine shop. During the machining process, as the tooling would begin to heat up, it would warp the bit, causing irregularities in the finished product. In some cases the tooling was getting so hot, it would actually break, creating a safety concern.

He had reviewed some of our cooling products and was thinking of using our Cold Gun in the application but was concerned with the air demand. The Cold Gun consumes 15 SCFM @ 100 PSIG and provides a 50°F temperature drop (from supply temperature) with 1,000 Btu/hr. of cooling capacity. The problem was that his compressor only produces a little over 9 SCFM. I explained that the existing compressor would in fact be undersized as it doesn’t produce enough volume to keep up with the demand of the Cold Gun.

Model 3808 Mini Cooler System with Single Point Hose Kit, includes swivel magnetic base and filter separator to remove moisture and particulate from the air supply.

Due to the limited amount of compressed air available, our Mini Cooler System, Model # 3808, would be the better solution. The Mini Cooler also provides a 50°F temperature drop with a little less cooling power, 550 Btu/hr., but this system only requires 8 SCFM @ 100 PSIG, falling within the existing compressor’s output capacity. The Mini Cooler also includes a magnetic base as well as flexible tubing to direct the cold air to the desired location, making it easy to move from machine to machine.

The Mini Cooler is the ideal solution for small tool or part cooling, with minimal air consumption.

If you are considering an EXAIR product for an application or have additional questions about performance, contact an application engineer for assistance in making the best selection.

Justin Nicholl
Application Engineer
justinnicholl@exair.com
@EXAIR_JN