Tag: compression

Drying Supply Side Air With Heat of Compression Dryers

Published on by Brian FarnoLeave a comment

The supply side of a compressed air system has many critical parts that factor in to how well the system operates and how easily it can be maintained.   Dryers for the compressed air play a key role within the supply side are available in many form factors and fitments.  Today we will discuss heat of compression-type dryers.

Heat of compression-type dryer- Twin Tower Version

Heat of compression-type dryers are a regenerative desiccant dryer that take the heat from the act of compression to regenerate the desiccant.  By using this cycle they are grouped as a heat reactivated dryer rather than membrane technology, deliquescent type, or refrigerant type dryers.   They are also manufactured into two separate types.

The single vessel-type heat of compression-type dryer offers a no cycling action in order to provide continuous drying of throughput air.  The drying process is performed within a single pressure vessel with a rotating desiccant drum.  The vessel is divided into two air streams, one is a portion of air taken straight off the hot air exhaust from the air compressor which is used to provide the heat to dry the desiccant. The second air stream is the remainder of the air compressor output after it has been processed through the after-cooler. This same air stream passes through the drying section within the rotating desiccant drum where the air is then dried.  The hot air stream that was used for regeneration passes through a cooler just before it gets reintroduced to the main air stream all before entering the desiccant bed.  The air exits from the desiccant bed and is passed on to the next point in the supply side before distribution to the demand side of the system.

The  twin tower heat of compression-type dryer operates on the same theory and has a slightly different process.  This system divides the air process into two separate towers.  There is a saturated tower (vessel) that holds all of the desiccant.  This desiccant is regenerated by all of the hot air leaving the compressor discharge.  The total flow of compressed air then flows through an after-cooler before entering the second tower (vessel) which dries the air and then passes the air flow to the next stage within the supply side to then be distributed to the demand side of the system.

The heat of compression-type dryers do require a large amount of heat and escalated temperatures in order to successfully perform the regeneration of the desiccant.  Due to this they are mainly observed being used on systems which are based on a lubricant-free rotary screw compressor or a centrifugal compressor.

No matter the type of dryer your system has in place, EXAIR still recommends to place a redundant point of use filter on the demand side of the system.  This helps to reduce contamination from piping, collection during dryer down time, and acts as a fail safe to protect your process.  If you would like to discuss supply side or demand side factors of your compressed air system please contact us.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

Heat of compression image: Compressed Air Challenge: Drive down your energy costs with heat of compression recovery: https://www.plantservices.com/articles/2013/03-heat-of-compression-recovery/

Pressure – Absolute, Gauge, and Units of Both

Published on by Brian FarnoLeave a comment

Compressed air is a common utility used throughout industrial facilities and it has to be measured like any other utility in order to know just how much a facility is using. When dealing with compressed air a common unit of measurement that readily comes up is psi, pound-force per square inch. This unit of measure is one of the most basic units used to measure pressure in the compressed air industry. There are other means to measure this though, so let’s discover the difference.

Again, the pressure is a force distributed over an area, the Earth’s atmosphere has pressure, if it didn’t we would all balloon up like the Violet from Willy Wonka, just without eating some prototype gum causing internal pressure. PSIA is a unit of measure that is relative to a full vacuum. It is pounds per square inch absolute (PSIA). The absolute pressure is calculated as the sum of the gauge pressure plus the atmospheric pressure. If you were to travel into space, the atmospheric pressure would be absolute zero which is actually a vacuum. There is nothing pushing from the outside in so the inside pushes out, hence the ballooning.

The atmospheric pressure on earth is based on sea level. This is 14.7 pounds per square inch absolute pressure. This pressure will change along with the weather and the altitude at which the measurement is taken.

So how do we get to the pressure that is displayed on a pressure gauge?  When shown open to room air, my pressure gauge reads zero psi. Well, that is zero psi gauge, this already has the atmosphere showing. It is not showing the Absolute pressure, it is showing the pressure relative to atmospheric conditions. This is going back to the fact that gauge pressure is the summation of absolute pressure and atmospheric conditions, for sea level on earth that is 14.7 psia. So how do we increase this and get the gauge to read higher levels?

We compress the air the gauge is measuring, whether it is using a screw compressor, dual-stage piston compressor, single-cylinder, or any other type of compressor, it is compressing the ambient, atmospheric air. Some materials do not like being compressed. Air, however, reacts well to being compressed and turns into a form of stored energy that gets used throughout industrial facilities.  By compressing the air, we effectively take the air from atmospheric conditions and squeeze it down into a storage tank or piping where it is stored until it is used. Because the air is being compressed you can fit larger volumes (cubic feet or cubic meters) into a smaller area. This is the stored energy, that air that is compressed always wants to expand back out to ambient conditions. Perhaps this video below will help, it shows the GREAT Julius Sumner Miller explaining atmospheric pressure, lack of it, and when you add to it.

Lastly, no matter where you are, there is a scientific unit that can express atmospheric pressure, compressed air pressure, or even lack of pressure which are vacuum levels. To convert between these scientific units, some math calculations are needed. While the video below is no Julius Sumner Miller, it does a great job walking through many of the units we deal with daily here at EXAIR.

 

If you want to discuss pressures, atmospheric pressure, how fast the air expands from your engineered nozzle to atmospheric, why all the moisture in the air compresses with it, and how to keep it out of your process, contact an application engineer and we will be glad to walk through the applications and explanations with you.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

1 – Willy Wonka & the Chocolate Factory – Violet Blows Up Like a Blueberry Scene (7/10) | Movieclips, Movieclips, retrieved from https://youtu.be/8Yqw_f26SvM

2 – Lesson 10 – Atmospheric Pressure – Properties of Gases – Demonstrations in Physics,  Julius Sumner Miller, Retrieved from https://www.youtube.com/watch?v=P3qcAZrNC18

3 – Pressure Units and Pressure Unit Conversion Explained, Chem Academy, retrieve from https://www.youtube.com/watch?v=2rNs0VMiHNw

 

Supply Side Review: Heat of Compression-Type Dryers

Published on by Brian FarnoLeave a comment

The supply side of a compressed air system has many critical parts that factor in to how well the system operates and how easily it can be maintained.   Dryers for the compressed air play a key role within the supply side are available in many form factors and fitments.  Today we will discuss heat of compression-type dryers.

Heat of compression-type dryer- Twin Tower Version

Heat of compression-type dryers are a regenerative desiccant dryer that take the heat from the act of compression to regenerate the desiccant.  By using this cycle they are grouped as a heat reactivated dryer rather than membrane technology, deliquescent type, or refrigerant type dryers.   They are also manufactured into two separate types.

The single vessel-type heat of compression-type dryer offers a no cycling action in order to provide continuous drying of throughput air.  The drying process is performed within a single pressure vessel with a rotating desiccant drum.  The vessel is divided into two air streams, one is a portion of air taken straight off the hot air exhaust from the air compressor which is used to provide the heat to dry the desiccant. The second air stream is the remainder of the air compressor output after it has been processed through the after-cooler. This same air stream passes through the drying section within the rotating desiccant drum where the air is then dried.  The hot air stream that was used for regeneration passes through a cooler just before it gets reintroduced to the main air stream all before entering the desiccant bed.  The air exits from the desiccant bed and is passed on to the next point in the supply side before distribution to the demand side of the system.

The  twin tower heat of compression-type dryer operates on the same theory and has a slightly different process.  This system divides the air process into two separate towers.  There is a saturated tower (vessel) that holds all of the desiccant.  This desiccant is regenerated by all of the hot air leaving the compressor discharge.  The total flow of compressed air then flows through an after-cooler before entering the second tower (vessel) which dries the air and then passes the air flow to the next stage within the supply side to then be distributed to the demand side of the system.

The heat of compression-type dryers do require a large amount of heat and escalated temperatures in order to successfully perform the regeneration of the desiccant.  Due to this they are mainly observed being used on systems which are based on a lubricant-free rotary screw compressor or a centrifugal compressor.

No matter the type of dryer your system has in place, EXAIR still recommends to place a redundant point of use filter on the demand side of the system.  This helps to reduce contamination from piping, collection during dryer down time, and acts as a fail safe to protect your process.  If you would like to discuss supply side or demand side factors of your compressed air system please contact us.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

 

Heat of compression image: Compressed Air Challenge: Drive down your energy costs with heat of compression recovery: https://www.plantservices.com/articles/2013/03-heat-of-compression-recovery/