What’s So Great About The New EXAIR Catalog #35?

This may seem biased, but my answer is, “EVERYTHING!” Now, that may SEEM biased, but consider the fact that, as an Application Engineer, I have a front row seat for the “Innovation Show” that is EXAIR. The attention to detail that gets paid to the design, testing, verification, and manufacturing of new products constantly reminds me that it’s a level of excellence that EXAIR’s founder, Roy Sweeney, instilled and promoted in our culture from when he started this business in 1983, until his passing in 2016. It’s a testament to his legacy that, not only does it continue; it shows no signs of slowing down. It’s that level of excellence that’s always made it easy for me to speak with confidence about the quality, performance, durability, and effectiveness of all of EXAIR’s engineered compressed air products.

Our Marketing folks proudly passed out copies of the new EXAIR Catalog #35 the other day, and I immediately started immersing myself in that pride as I thumbed through. I thought of 12 years (for me) worth of success stories in helping customers get the most out of their compressed air systems through the use of our products, and our expertise in not only those products’ implementation, but how they can best fit into those customers’ air systems, overall. I wasn’t too far in to my thumbing through, when the “new stuff” really started making an impression on me:

Ultrasonic Leak Detector: Model 9207 is the first new product you’ll see if you start at the beginning. It has the same functionality and tools (parabolic disc for finding out you have leaks in a particular area, and a tubular extension so you can track the leak to its exact location), and some nice upgrades: it’s powered by four AA batteries (instead of a 9V) and comes with a set of earbuds (which I personally prefer over the previous model’s earphones, which I always considered a compromise between headphone & earbuds, with the benefits of neither). It’s never been easier to find those costly leaks in your air system, and fix them.


1/2 NPT HollowStream Liquid Atomizing Spray Nozzles: We’ve had these in 1/4 and 3/8 NPT sizes for a while now, with the ability to spray up to 7.28 gallons per minute. The 1/2 NPT models almost double that capacity to a flow rate of 14 gallons per minute. These spray a ring of liquid, so their flow rates are lower than a comparably sized Full Stream Liquid Atomizing Spray Nozzle, which spray a full, filled-in circle.


Line Vac Conveyance Chart: Remember what I said above about the ability to speak confidently about our products? This new chart compiles decades of controlled in-house testing and details that some customers have shared with us on the performance of different Line Vac models with different materials they’ve been used to convey. While we can’t guarantee EXACT conveyance performance for any specific application, this is a VERY handy tool to get us “in the ballpark” and further increases our great ability to specify the right Air Operated Conveyor for your application.


ATEX Cabinet Cooler Systems: It was a pretty big deal when we introduced our HazLoc Cabinet Cooler Systems that are UL Classified for Class I Div 1, Class II Div 1, and Class III environments. And it WAS a big deal, in the United States & Canada. Now, we can offer the certification of hazardous location requirements, globally, for ATEX Zones 2 & 22. That’s ANOTHER big deal.


Speaking of big deals, come October, EXAIR will have been providing quiet, safe, and efficient compressed air products to industry for 40 years. Catalog 35 has all the products that we’ve been making since then, and everything we’ve added over the years. Click here to get one mailed out to you right away. If you’ve got questions about anything in our catalog, or how EXAIR can help you get the most out of your compressed air system, give me a call.

Russ Bowman, CCASS

Application Engineer
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Big Nozzle, Big Award…Again!

The year was 2016, and it was quite a time for sports fans:

  • Team USA dominated at the Summer Olympics in Rio de Janeiro. Swimmer Michael Phelps won five Gold Medals, and gymnast Simone Biles won a Gold Medal on her own, and another for the team event, contributing to the 46 total Gold Medals won by United States Olympians.
  • The Chicago Cubs and Cleveland Indians took the World Series to all seven games…and extra innings in Game Seven. That makes it hard to disparage either team, but the Cubs prevailed, winning the Fall Classic for the first time in 108 years.
  • World Series heartbreak notwithstanding, Cleveland sports fans were pretty happy a few months earlier when the Cavaliers cinched the NBA Championship in seven games, defeating the heavily favored Golden State Warriors…who beat the Cavs in both of their regular season games that year.

Another big winner (non-sports) that year was EXAIR Corporation’s Model EF5010SS External Mix Narrow Angle Flat Fan Pattern 1/2 NPT Atomizing Spray Nozzle…it won Plant Engineering’s Product of the Year Bronze Medal Award in the Fluid Handling category. Yes, there’s a Compressed Air category, and our products have won a TON of those too…as well as some other categories:

  • Material Handling (Line Vacs)
  • Maintenance Products (Super Air Nozzles)
  • Environmental Health (High Lift Reversible Drum Vac)
  • Automation & Controls (EFC Electronic Flow Control)
Just a few of our past Product of the Year award winners in categories other than “Compressed Air”.

Anyway, now it’s 2021, and the No-Drip version of that Atomizing Spray Nozzle – Model EF6010SS – has won Plant Engineering’s GOLD Medal Award in the Fluid Handling category. Model EF6010SS offers the same performance as the EF5010SS:

  • Liquid flow rates from 141 to 303 gallons per hour (tested with water)
  • Flat fan spray dimensions from 15″ wide (6″ from target) to 25″ wide (15″ from target)
  • Atomized spray at a distance of up to 35 feet away

And, of course, the No-Drip feature means you can instantly stop liquid flow by shutting off the compressed air supply, up to 180 cycles a minute, if needed. This is a great feature to have to cut down on the cost – and the MESS – associated with overspraying.

Our comprehensive line of Atomizing Spray Nozzles has options for most any liquid that can be sprayed, with a wide range of flow rates and pattern size/shapes. The 1/2 NPT External Mix Narrow Angle Flat Fan model is ideally suited for liquids with higher viscosities where a higher flow rate/thicker coating is needed, as opposed to a humidification or misting application, where a smaller Atomizing Spray Nozzle might be specified. Some current, successfully reported, applications include:

  • Snack food provider – applying flavoring to bulk snack materials.
  • Commercial bakery – spraying cooking oil onto pans used in a conveyor oven.
  • Sporting goods manufacturer – applying adhesive to the tops of skateboard decks to glue the grip tape on.

If you’d like to discuss a particular liquid spraying application, I’d love to help…give me a call.

Russ Bowman, CCASS

Application Engineer
EXAIR Corporation
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