Compressed Air Use In The Agriculture Industry

I didn’t grow up ON a farm, but more than a few of the kids I went to school with did. My wife’s grandpa had a farm, and one of her uncles still does. Farmers have always been the most diversely talented people I’ve ever known. They’re well versed in soil chemistry and plant biology. They have a keen understanding of climate & weather patterns which allows them to sow seed after the last frost in early spring, and gather their last harvest before the first frost of mid-to-late autumn. Most of them are also expert mechanics, welders, and plumbers as well, to avoid costly repair bills on equipment they operate in fairly harsh conditions. And the ones that raised livestock, I’d stack their veterinary knowledge & skills up against just about any vet’s office.

In my twelve years with EXAIR, I’ve had the pleasure of talking with many farmers & other folks in agricultural-type jobs, and a lot of the stuff they use our products for is downright fascinating. Here are two prime examples – one from an agricultural product provider, and one from an actual agricultural job:

*A company that makes irrigation drain pipe uses Model 2485 5″ Standard Air Wipe Kits to cool and dry their extruded 4″ pipe before cutting to length & packaging it for shipment. This replaced a blower operated setup that didn’t completely dry the corrugated outside diameter. The Air Wipe not only blew off almost all the water, all the time, but also allowed them to increase production speed by nearly 10%.

The turbulent air flow from the blower system (left) really just beats on the extruded surface, while the laminar flow of the EXAIR Super Air Wipe (right) strips & sweeps the surface clean & dry.

*Once fruit & vegetables are harvested, most of them go through some sort of cleaning process. EXAIR Super Air Knives are commonly used in conjunction with those processes. Sometimes they’re blowing loose dirt from, say, onions or potatoes, so they don’t turn the wash water into a mud bath. They’re also used to blow the wash & rinse water off, so they’re as dry as possible before packaging or processing. One particular customer uses Super Air Knives for the latter. By replacing blowers with a Model 110236SS 36″ Stainless Steel Super Air Knife Kit to dry freshly washed potatoes, they were able to increase the speed of conveyance…the laminar flow from the engineered Air Knife was better at blowing off the potatoes than the turbulent flow from the blower. Also, since the temperature of the Air Knife’s flow is the same as ambient temperature (because they entrain air from their surrounding at a rate of 40:1 to their compressed air consumption), this extended the time before spoilage. The warmer air from the blower (caused by friction in the rotating elements) was fostering the bacterial growth that leads to spoilage.

Increased potato production + longer shelf life = win/win.

Engineered compressed air products are widely used in agriculture (and, of course, many other industries) for their simplicity, durability, and reliability. If you’d like to find out how EXAIR products can make your life (or at least your job) easier, give me a call.

Russ Bowman, CCASS

Application Engineer
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Intelligent Compressed Air in the Automotive Industry: Car Body Blowoff

In any industrial environment there’s an application we can assist with from our line of Intelligent Compressed Air Products®. Specific to the automotive industry are a variety of processes that might necessitate the need for cleaning, static elmination, cooling, or any general blowoff.

One common application that we help with often involves the blowoff of automotive bodies. Recently, I worked with a customer that was hoping to replicate an existing blowoff from a sister facility in Europe. In their process, they needed to dry the entire body of the car just after it exited a washing operation. They had been using a blower-type system previously, but got sick of the constant maintenance required to keep them running properly. One of their engineers reached out to the company in the EU where they discovered they’d switched over to compressed air knives years ago with great success!

EXAIR’s Super Air Knives are the ideal maintenance-free solution to a wide range of industrial blowoff processes. The industry-leading Super Air Knife dramatically reduces compressed air usage and noise when compared to other blowoff methods. The Super Air Knife is available in lengths ranging from 3”-108” and in Aluminum, 303 Stainless Steel, 316 Stainless Steel, and PVDF for corrosive applications. Even at high pressures of 80 psig, the Super Air Knife is able to maintain a sound level of just 69 dBA for most applications! Air is entrained from the ambient environment at a rate of 40:1, maximizing the force and flow from the Super Air Knife. In addition, these knives meet or exceed OSHA maximum dead-end pressure and noise requirements.

Adjustability of both the force and flow from the Super Air Knife is infinitely adjustable. Right out of the box from the factory the Super Air Knife comes stock with a .002” thick shim installed. This sets the gap between the body and cap of the knife and determines how much compressed air can flow through the precise, slotted orifice. An accessory that EXAIR has available for the Super Air Knife is a shim set. For the aluminum knives, a .001”, .003”, and .004” plastic shims come in the shim set. To reduce the flow and force, a .001” thick shim can be used. If more force is required, a thicker shim can be installed. For the stainless steel and PVDF knives, (3) .002” shims are included in the set. Stainless steel shims for the stainless knives and a PTFE shim for the PVDF. These, as well as the plastic shims, can be stacked on top of one another to create an even larger gap. One thing that is important to keep in mind however, the larger the air gap the greater the air consumption. Installing a .004” shim in a Super Air Knife will double the force, flow, and consumption of the knife when compared to the stock .002” thick shim.

If you have a new application (or need to replicate an existing one) for the Super Air Knife, don’t hesitate to reach out to an EXAIR Application Engineer for assistance. With a highly-trained team coming from multiple different industry backgrounds, we’re ready to help.

Tyler Daniel, CCASS

Application Engineer

E-mail: TylerDaniel@EXAIR.com

Twitter: @EXAIR_TD

Informal Video: Gen4 Super Ion Air Knife

Static is coming!!!! With the EXAIR Static Eliminators, we can eliminate any type of static to remove the “hiccups” in your operations. In the video, I will demonstrate the effectiveness of the Gen4 Super Ion Air Knife to remove static and debris on non-conductive surfaces.

Gen4 Super Ion Air Knife Demonstration

John Ball
Application Engineer
Email: johnball@exair.com
Twitter: @EXAIR_jb

CAGI Certification Times 4

The CAGI CCASS is a professional credential offered by the Compressed Air and Gas Institute (CAGI) to represent mastery in all things compressed air system-related, such as system design, compressed air supply and distribution, energy efficiency, system components, and more. To achieve this credential, individuals must attain not only a certain level of education but complete specified training, testing, and professional experiences all pertaining to the comprehensive knowledge of compressed air systems. Neal Raker is our fourth team member to achieve this certification. So what does this mean for you, our customers, and loyal blog readers?

It means that our staff of Application Engineers are continually improving themselves and looking for ways to ensure our readers, customers, and potential customers that we are the leading experts in the industry regarding engineered solutions for point-of-use compressed air. We continue to educate ourselves and then share our knowledge through various avenues. This can include blogs such as this one, informal videos that are published here, on our YouTube Channel and on our website, articles through various publications, and even our webinars.

These topics range from eliminating waste from one of the most expensive utilities to system designs that prevent pressure drops and lack of supply for point-of-use applications. They can go in-depth or stay high level in order to get just a general understanding of the topic at hand.

If you would like to test our knowledge or see what kind of information we can share with you on your facilities’ compressed air usage, contact an Application Engineer today.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF