What I Do

I’ve blogged before about having a fantastic wife and three smart and rapidly growing daughters. Our nightly routine is one that gets to be cumbersome and sometimes painful, at the same time, I wouldn’t change a single aspect as it gives both my wife and me one on one time with each girl. Even my pre-teen daughter still wants this one-on-one time when we just sit and calm down from the day by talking or singing in her case. I know it won’t last forever, so I always try to stay present. Here lately all three of my daughters on different days have asked me what I do at work during the day. It caught me off guard all three times.

They know that I work for EXAIR, and they know we make “stuff”, they’ve been to the company parties and even had lunch with me here in the office, they still didn’t know what I did, and at the time each one asked, even I didn’t know what I did. The answers I gave were all fairly similar. I help people figure out how to fix stuff by using the stuff we make. If they have something from EXAIR that isn’t working then I help them figure out why it isn’t working, and we try to get it fixed. Then they would ask things like, if their car is broken they call you, no that’s only when I’m at home. I tell them I also get to test products and see what they can do, even make videos of what our stuff does. Of course, they wanted to know if I made TikToks and I proudly informed them I do not and that most of this stuff is on a website or on YouTube.

The fact is that they know I love to work with my hands and see my work around the house or at other people’s homes on their cars or on their projects. They know that I value my experiences and I always try to have them recall an experience they may have already had when they are struggling with something. The best is when my oldest is learning about heat transfer. First, we did an experiment with my trusty Zippo lighter, so she experienced that holding your hand six inches over a flame you can feel the warmth but underneath you can’t. Then I showed them Vortex Tube Videos. They didn’t find it as cool as I do. (DAD PUN INTENDED!)

Lucky for me, when people are contacting me at work, they generally get excited about seeing compressed air turned into hot and cold air streams without moving parts and being able to solve heat transfer issues quickly and easily. The exact opposite reaction of young children, which helps me not feel like such a nerd.

The point of this story is that I am here to help, it’s one of the key responsibilities I hold as an Application Engineer here at EXAIR. With that, I share all of my experience that comes with over 15 years in the industry and always keep my eyes and ears open when I don’t know something. If you are at a wall with your point-of-use compressed air system or a process in your manufacturing, contact us and see how our bank of experience can help you to determine the best path moving forward.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

Robert Boyle the Father of Chemistry and Boyles Law

Robert Boyle, one of the founding fathers of modern chemistry and a man who changed the very way we look at scientific research. From the Scientific Method to the very laws that govern gasses, Robert Boyle was able to change the very way we look at life and solve our problems. One could say that Robert Boyle didn’t really have what you would call a humble beginning; he was born in January 1627 to the 1st Earl of Cork Richard Boyle and his wife Catherine Fenton at Lismore Castle in Ireland. When he was only 8 years of age, he was sent off to Eton College in order to study under a private tutor. In 1641 Robert would spend the winter in Florence Italy studying the “paradoxes of the great star-gazer” Galileo Galilei.

Robert Boyle

Starting in mid-1644 Robert would make his residence in Dorset England were he conducted many experiments and from then devote his life to research. In 1654, Boyle would move to Oxford from Ireland in order to further pursue his studies in chemistry. It was here in 1657 that he would read about Otto von Guericke’s air pump, and would set out to improve the system along with Robert Hooke. In 1659 the “Pneumatic Engine” would be completed and he began a series of experiments on the properties of air. He would further go on to coin the term factitious airs which is a term used to describe synthetic gases after isolating what is now understood to be hydrogen.

Though he was primarily interested in chemistry, one of Boyle’s most famous discovery was what is now known as the first of the gas laws, rightfully named Boyles’s Law.  Boyle’s Law defines the relationship between pressure and volume in a closed area given the mass of an ideal gas. Boyle and his assistant Robert Hooke used a closed J-Shaped tube and poured mercury in from the open side, forcing the air on the other side to contract under the pressure. After repeating this using several different amounts of mercury Boyle deducted that the pressure of a gas is inversely proportional to the volume occupied by it.

Boyle’s Law

In 1669 his health, although which was never very good, began to fail seriously and he withdrew from the public. In his later days he would propose some important chemical investigations which he wanted to leave as a sort of legacy for those who would were also “Disciples of the Art”, essentially future chemists. On the winters day on December 31, 1691 Robert Boyle took his final breath. In his will Robert Boyle left a series of lectures known as the Boyle Lectures the talked about the relationship between Christianity and today’s science.  

Here at EXAIR we use Boyle’s Law everyday as nitrogen, oxygen, and hydrogen (the three main elements that make up air) are all considered ideal gas. This means that all of our products are governed by the relationship between pressure and volume.

If you have questions about any of our quiet EXAIR Intelligent Compressed Air® Products, feel free to contact EXAIR or any Application Engineer.

Cody Biehle
Application Engineer
EXAIR Corporation
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Robert Boyle image courtesy of Skara KommunCreative Commons License

Georges J. Ranque and the Vortex Tube

The Vortex Tube was invented by accident in 1928, by George Ranque, a French physics student. He was performing experiments on a vortex-type pump that he had developed for vacuuming iron filings and noticed that warm air exhausted from one end and cold air from the other when he inserted a cone at one end of the tube! Ranque quickly stopped work on the pump, and started a company to take advantage of the commercial possibilities for this odd little device that produced both hot and cold air, using only compressed air, with no moving parts. The company was not successful, and the vortex tube was forgotten until 1945 when Rudolph Hilsch, a German physicist, published a widely read paper on the device.

How A Vortex Tube Works

A vortex tube uses compressed air as a power source, has no moving parts, and produces hot air from one end and cold air from the other. The volume and temperature of the two air streams is adjustable with a valve built into the hot air exhaust.  Temperatures as low as -50°F (-46°C) and as high as 260°F (127°C) are possible.

During the second world war Georges J. Ranque started developing steels that would be used in military aviation efforts. After the war he took a job at  Aubert et Duval steelworks as director of metallurgical laboratory where he continued developing alloys for use in the aviation industry.

In 1972 he published a book on the search for the Philosophers stone, a legendary chemical substance capable of turning base metals such as mercury into gold. And in 1973 he passed away in his home just outside of Paris.

If you have any questions of want more information on how we use our vortex tubes to better processes all over industry. Give us a call, we have a team of application engineers  ready to answer your questions and recommend a solution for your applications.

Jordan Shouse
Application Engineer
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Robert Boyle And The Scientific Method

How do we know something is true? In grade school, you may remember being taught a process by which an observation elicits a question, from which a hypothesis can be derived, which leads to a prediction that can be tested, and proven…or not) These steps are commonly known as the Scientific Method, and they’ve been successfully used for thousands of years, by such legendary people of science as Aristotle (384 – 322 BC,) Roger Bacon (1219 – 1292,) Johannes Kepler (1571-1630,) Galileo Galilei (1564-1642) and right up to today’s scientists who run the CERN Large Hadron Collider.  The collider is the largest machine in the world, and its very purpose is the testing and proving (or not) of hypotheses based on questions that come from observations (often made in the LHC itself) in ongoing efforts to answer amazingly complex questions regarding space, time, quantum mechanics, and general relativity.

The Scientific Method is actually the reason (more on this in a minute) for the name of a fundamental law of physics: Boyle’s Law.  It states:

“For a fixed amount of an ideal gas kept at fixed temperature, pressure and volume are inversely proportional.”

And can be mathematically represented:

PV=k, where:

  • P = is the pressure of a gas
  • V = is the volume of that gas, and
  • k = is a constant

So, if “k” is held constant, no matter how pressure changes, volume will change in inverse proportion.  Or, if volume changes, pressure will change in inverse proportion.  In other words, when one goes up, the other goes down.  It’s also quite useful in another formulaic representation, which allows us to calculate the resultant volume (or pressure,) assuming the initial volume & pressure and resultant pressure (or volume) is known:

P1V1=P2V2, where:

  • P1  and P2 are the initial, and resultant, pressures (respectively) and
  • V1  and V2 are the initial, and resultant, volumes (respectively)

This is in fact, what happens when compressed air is generated, so this formula is instrumental in many aspects of air system design, such as determining compressor output, reservoir storage, pneumatic cylinder performance, etc.

Back to the reason it’s called “Boyle’s Law” – it’s not because he discovered this particular phenomenon.  See, in April of 1661, two of Robert Boyle’s contemporaries, Richard Towneley and Henry Power, actually discovered the relationship between the pressure and volume of a gas when they took a barometer up & down a large hill with them.  Richard Towneley discussed his finding with Robert Boyle, who was sufficiently intrigued to perform the formal experiments based on what he called “Mr Towneley’s hypothesis.”  So, for completing the steps of Scientific Method on this phenomenon – going from hypothesis to law –  students, scientists, and engineers remember Robert Boyle.

Russ Bowman
Application Engineer
EXAIR Corporation
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IMGP6394 image courtesy of Matt Buck, Creative Commons License