Preventing Hearing Loss with Engineered Nozzles

My latest hearing test shows that I have had some hearing loss. Some would say that it could be contributed to 43 years of marriage. Others would say it was too many rock concerts. Its more likely from my exposure to loud machinery.

Every year, approximately 30 million people in the United States are  exposed to hazardous noise in the workplace. Noise-related hearing loss has been listed as one of the most prevalent occupational health concerns in the United States for more than 25 years. Thousands of workers every year suffer from preventable hearing loss due to high workplace noise levels. Since 2004, the Bureau of Labor Statistics has reported that nearly 125,000 workers have suffered significant, permanent hearing loss. In 2009 alone, BLS reported more than 21,000 hearing loss cases.

Exposure to high levels of noise can cause permanent hearing loss. Neither surgery nor a hearing aid can help correct this type of hearing loss. Short term exposure to loud noise can also cause a temporary change in hearing (your ears may feel stuffed up) or a ringing in your ears (tinnitus). These short-term problems may go away within a few minutes or hours after leaving the noisy area. However, repeated exposures to loud noise can lead to permanent tinnitus and/or hearing loss. (ref. dept. of labor)

In previous posts I talked about the compressed air savings EXAIR’s engineered nozzles produced. But, they not only save air, they also provide a significant noise reduction. An open 1/4″ copper tube will exceed 100 dBA.  EXAIR engineered nozzles will operate at a quiet 71 dBA.Capture

I did an application for an automotive plant with transfer machines milling and drilling engine blocks. The noise was intense; hearing protection was required the moment you walked into the facility.  We retrofitted their entire plant blow offs with super nozzles and air knives. The sound levels of the environment were reduced so much, that hearing protection was no longer required.

A month after the nozzles were installed, I got a call from the corporate facilities manager. He asked me what is was I did in that plant because he was able to take a 100 horsepower air compressor offline; sound reduction AND air savings!

This is just one story of many where EXAIR has been able to conserve compressed air and provide a safer working environment.

We would like to help you with your compressed air projects. Call our engineers at 1-800-903-9247

Joe Panfalone
Application Engineer
Phone (513) 671-3322
Fax (513) 671-3363
Web: http://www.exair.com
Twitter: http://www.twitter.com/exair_jp
Facebook: http://www.facebook.com/exair

Common Sense…Of Hearing

When I was eight years old, on one very special Saturday morning every month, my Dad would take me and my brother to downtown Cincinnati, where we’d have breakfast and visit the Carew Tower, which, until earlier this year, was the tallest building in the city. We always went to the observation deck, regardless of the weather. Those trips were among the greatest father/sons moments in history, I’m convinced. I got to see my Dad, a simple country man who was completely out of his element in this urban setting, approach a beggar and slip him some change. With that, I learned about discreet charity and unpretentious humility. One particularly unforgettable morning, over pancakes at our usual diner stop, my Dad noticed that Johnny Bench was sitting two booths down, and encouraged my brother and me to go say hi. Now, this was 1975, when the Big Red Machine was invincible, and Mr. Bench was the Most Important Man In The World. He made me feel like the Most Important Kid In The World that morning, so I thank him…and my Dad…for that.

My Dad was a master of finding, and exploiting, the proverbial silver lining…see, the reason he was making these exciting monthly treks to the Big City was because he was losing his hearing, and was getting his new hearing aids “tuned in” at his doctor’s office, which was located in the Carew Tower. He never let the dark cloud of going deaf get in the way of providing a few hours of excitement and adventure for his sons.

His hearing worsened to a point past the usefulness of hearing aids, and it became a genuine quality-of-life issue in his last few years. I’m serious about preserving my hearing, and being a self-appointed advocate for hearing protection, because of this. OSHA has published a table of Permissible Noise Exposures, which anyone who is regularly exposed to above-conversation-levels of noise should be familiar with. If you wear hearing protection religiously in these environments, good for you. If you don’t, it’s never too late to start.

Compressed air is a notorious source of noise in commercial and industrial environments. Joe Panfalone wrote about the harmful effects of noise pollution in a recent post, and he detailed typical noise levels associated with sources that most of us are familiar with. Contrasting these with OSHA’s limits can put a lot into perspective.

If you know the noise levels you’re subjected to, that’s great. Use that to determine when/where you need to use hearing protection. If you don’t know your environmental sound levels, EXAIR can help. Our Digital Sound Level Meter is easy to use, and allows you to measure and monitor the sound level in your environment. If you can’t measure it, you can’t manage it.

Additionally, the sound levels of many of our products are published in our catalog. Products like our Air Knives and Super Air Nozzles are specifically designed with sound level reduction in mind. They’re also engineered to maximize efficiency, so, in a lot of cases, you can turn down the supply pressure, decreasing the sound level further.

Our sense of hearing is a good thing. Too good to ignore the simple steps it takes to preserve it. If you want to discuss how EXAIR products can help reduce your noise levels, you’ve got my undivided attention. Call me.

Russ Bowman
Application Engineer
EXAIR Corporation
(513)671-3322 local
(800)923-9247 toll free
(513)671-3363 fax
Web: www.exair.com
Blog: http://blog.exair.com
Twitter: twitter.com/exair_rb
Facebook: http://www.facebook.com/exair