Physics and the Tank Cleaning Nozzle

After boot camp, the Navy sent me to Machinist’s Mate A-School to learn about shipboard steam propulsion plants. The first week was a course called Propulsion Engineering Basics. Since we were learning about how to use steam to move something (turbine blades), the class started off with a lesson on Hero’s Engine:

1,500 years before Isaac Newton put his Third Law of Motion in writing, Hero (or Heron) of Alexandria described this device that would demonstrate that, for every action (in this case, steam discharging from the tubes’ nozzles) there is an equal and opposite reaction (rotary motion of the apparatus), just like Newton said. Some say Hero made one and displayed it for public amusement, but evidence of that is sketchy. In any case, it DOES work.

Another demonstration of Newton’s Third Law is familiar to golfers & lawn care enthusiasts: the rotating sprinkler:

The action of the water exiting the nozzles at an angle causes a reaction, in the form of rotary motion of the sprinkler head.

Another practical application of Newton’s Third Law is an industrial one: tank cleaning. Some tanks have access ports or utility holes, so personnel can physically enter, or at least stick a sprayer inside to clean the walls. Oftentimes, though, they might contain materials that are toxic, harmful, or just plain messy, and any penetrations in the tank that need to be covered or sealed off are potential leak points. So, instead of manually sticking a spraying device inside & moving it around, you need something that’ll fit through a small opening and sprays in every direction.

BETE Spray Performance Engineering (a division of EXAIR) offers a number of solutions for tank cleaning/washing, in both stationary (sprays in all directions all the time) and rotating (kind of like the rotating sprinkler in the video above). If you want to know more about the stationary ones, my buddy Jordan Shouse wrote a detailed blog about The Power of the BETE HydroClaw recently.

If you want to know about the rotating types, you’re in luck because I’m going to get to those RIGHT NOW. The BETE HydroWhirl® series come in a variety of configurations and materials of construction. We’re going to look at four of them specifically:

HydroWhirl Stinger — these compact, rotating tank cleaning nozzles are made of 316L Stainless Steel with a 32 Ra surface finish, so they’re FDA compliant. They’ve got Zirconia ceramic bearings, so they’re made for long service life and extreme chemical corrosion resistance.

HydroWhirl Mini — like the Stingers, they’re FDA compliant, with 316L Stainless Steel construction with a 32 Ra finish. They have PEEK slide bearings for longevity and minimal maintenance. They’re suitable for small tanks (up to 6.5 feet in diameter.)

HydroWhirl Poseidon — these are made of FDA compliant, corrosion resistant PTFE, these are ideal for CIP (Clean-In-Place) applications commonly encountered in food, beverage, and pharmaceutical facilities. The slower spinning design makes for longer dwell times for the spray, for greater cleaning impact.

HydroWhirl Disc — this one’s made of 316L Stainless Steel with a PTFE slide bearing. It’s fully submersible, self-flushing, and suitable for small-to-medium size tanks. The rotating, high impact spray produces a pattern with consistent repetition for highly efficient & effective tank cleaning.

Lastly, since we’ve been watching videos, here’s one that shows a HydroWhirl Stinger in action:

If you’d like to find out more, give me a call.

Russ Bowman, CCASS

Application Engineer
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Crescent Hammers, Phillips Head Punches, and Other Cautionary Tales

I don’t want to sound “preachy,” but I’m a stickler for using the right tool for the job. Case in point: just the other day, I noticed (OK; my wife told me about) a loose drawer handle. I went to my toolbox in the garage to get a flat-head screwdriver, even though the drawer in question had a selection of butter knives, any one of which could have been used to tighten that screw.

I can trace this, without doubt or hesitation, to my service in the US Navy, under the direction of Senior Chief Cooper.  Proper tool selection & use was VERY important to him.  He stressed the issues of safety, quality, and performance, but if that didn’t work, he’d make his point with an offer to demonstrate the use of a specific tool (a ball peen hammer) on a sensitive part of your anatomy (it’s exactly the part you’re thinking of.)  At that point, it would have been unwise (and unsafe) to question whether that was a proper use of the tool or not.

Only one of these is a hammer………………..….only one of these is a punch………………..…..only one of these is a chisel.
Choose wisely.

Likewise, there are safety, quality, and performance issues associated with compressed air blow offs.  At EXAIR, we’re ALL sticklers about this, and we get calls all the time to discuss ways to get more out of compressed air systems by using the right products.  Here’s a “textbook” example:

A hose manufacturer contacted me to find out more about our Air Wipes, and how they might be a better fit for their various cleaning & drying applications (spoiler alert: they are.)  The blow offs they were using were made of modular hose, designed (and very successfully used) for coolant spraying in machine tools.

Only one of these is a compressed air blow off. Again…choose wisely.

The selection process was two-fold: they purchased one Model 2401 1″ Super Air Wipe to verify performance, and they sent in some of their modular hose assemblies for Efficiency Lab testing.  The first part was just as important as the second because, no matter how much air they were going to save (another spoiler alert: it was significant,) it wouldn’t matter if it didn’t get the job done.  At the station shown above, the Super Air Wipe resulted in superior performance, and a compressed air cost savings of over $400.00 annually.  For that one station.  Based on that, they outfitted TWENTY FIVE stations with engineered product sized for their different hoses, using our Model 2400 (1/2″), 2401 (1″), 2402 (2″) and 2403 (3″) Super Air Wipes.

If you’d like to find out how using the right product for the job can help your operation, give me a call.

Russ Bowman
Application Engineer
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Happy Veterans Day

To the Army, Navy, Air Force, Marine and Coast Guard veterans and current personnel:

Thank you to all of you who have served in our armed forces to keep our freedom intact. You have our respect and support.

veterans-day-2016

The reason we celebrate Veterans Day on November 11 is because this is the anniversary of the signing of the armistice, which ended the World War I hostilities between the Allied nations and Germany in 1918. In 1938, a Congressional Act was signed into place to recognize Armistice Day,  a day to be dedicated to the cause of world peace. It was changed to Veteran’s Day in 1954. This is a day we should celebrate all the current soldiers and civilians who served in the forces at anytime, during peace or war.

From everyone at EXAIR – Thank you.

 

Image courtesy of U.S. Army Materiel Command. Creative Commons license. 

Memorial Day 2014 – Thank You

Marine Memorial

In a conversation with one of my sisters recently, I was informed how elated she is that Memorial Day is approaching so she can soon wear white. There is, or maybe there was at some point, a fashion rule dictating that white only be worn between Memorial Day and Labor Day. As I understand, this was done by the opulent to set themselves aside from the working class, who often wore dark clothes for work.

When she told me this, I of course asked if she knew Memorial Day was originally called Decoration Day. “Accessoriiiiize!”, she said, as if her brain was assembling the ensemble she MUST wear as soon as possible.

This sister is a stark contrast to my other sister who is married to a retired Marine and veteran of the war in Afghanistan. For their family, Memorial Day takes on a much more somber, appreciative tone, as it does with me.
We are fortunate to live as we do, and regardless of a person’s political beliefs, we ALL appreciate the dedication and sacrifice of those in our armed forces.

I was recently told by a foreign national that they admire the culture of America. How we as a people do not fight for land territory, but for ideals and principles of fair living.
Let’s remember that, and remember those who have fallen in defense of our ideals.

Many of our EXAIR Families will watch their Boy Scouts walk in a parade or help decorate veteran’s gravestones with their 4H club, or remember their family members who have died serving the US military. EXAIR supports all of these activities and has the utmost respect and gratitude for those who have died serving our country so we may have opportunity and freedom. Please take a moment to think of our fallen, brave U.S. military people today.

Lee Evans
Application Engineer
LeeEvans@EXAIR.com
@EXAIR_LE