If you need to operate at a different pressure because you require less or more force or simply operate at a different line pressure, this formula will allow you to determine the volume of air being consumed by any device.
Lets first consider the volume of the 1100 Super Air Nozzle at a higher than published pressure. As shown in the formula and calculations it is simply the ratio of gauge pressure + atmospheric divided by the published pressure + atmospheric and then multiply the dividend by the published volume. So as we do the math we solve for 17.69 SCFM @ 105 PSIG from a device that was shown consume 14 SCFM @ 80 PSIG.
Now lets consider the volume at a lower than published pressure. As shown it is simply the ratio of gauge pressure + atmospheric divided by the published pressure + atmospheric and then multiply the dividend by the published volume. So as we do the math we solve for 11.04 SCFM @ 60 PSIG from a device that was shown to consume 14 SCFM @ 80 PSIG.
When you are looking for expert advice on safe, quiet and efficient point of use compressed air products give us a call. Experience the EXAIR difference first hand and receive the great customer service, products and attention you deserve! We would enjoy hearing from you.
Yes, ALMOST. This week, the EXAIR Blog has featured some excellent explanations of the science behind the operation of compressed air products. On Tuesday, John Ball posted the best explanation of SCFM vs ACFM that I’ve come across, and I’ve been explaining this to callers for almost four years now. I’m using his blog to perfect my “elevator pitch” on this topic. It will still likely require a building with more than ten floors, but I think that’s OK.
Also on “Two Blog Tuesday,” (this week only; I’m not trying to start anything) Dave Woerner’s gem of a blog detailed the terminology associated with pressure measurement, and why we use “psig” (g = gauged) – in a nutshell, the compressed air inside the pipe doesn’t care what the pressure outside the pipe is. And, since he mentioned it, I might add that most of agree that we care even less about how a certain NFL team’s footballs were (or were not) properly inflated.
I mention these earlier blogs to get to the point of MY blog today…a bit of theory-to-practice, if you will. Once you’ve gotten a decent understanding of these principles (or have the above links bookmarked for quick reference,) we can apply it to what’s needed for the proper operation of a compressed air product itself.
With a working knowledge of air flow (SCFM) and compressed air supply pressure (psig,) we can more easily understand why certain pipe sizes are specified for use with particular products. For instance, the longer the Super Air Knife and/or the longer the run of piping to it, the larger the pipe that’s needed to supply it:
The reasons for this are two-fold: First, the pipe…longer runs of pipe will experience more line loss (a continuous reduction in pressure, due to friction with the pipe wall…and itself) – so, larger diameter pipe is needed for longer lengths. For another practical demonstration, consider how much faster you can drink a beverage through a normal drinking straw than you can through a coffee stirrer. Not as dramatic as the leaf blower & volleyball (you really want to try it now, don’t you?) but you get my point.
Second, the Air Knife…the longer the Air Knife, the more air it’s going to use. And, if it’s longer than 18”, you’ll want to feed it with air at both ends…line loss will occur in the plenum as well.
In closing, I want to leave with another video, shot right here at EXAIR, showing the actual reductions in pressure due to line loss through different lengths, and diameters, of compressed air supply line to a Super Air Knife.
If you ever have any questions about compressed air use, or how EXAIR products can help you use your compressed air more efficiently, safely, and quietly, please give us a call.