Tag: safety air guns

On Demand Ionization with the Gen4 Ion Air Jet

Published on by Al WooffittLeave a comment

Static can be a big issue, whether it is shocking operators, causing jamming of machines, or collection of dirt and debris. This is especially true in the colder months. At EXAIR we have a wide range of Static Eliminators that can handle just about every static problem. However, sometimes the issue can be concentrated in smaller areas, and the solution needs to be more precise. For these types of situations, our Gen4 Ion Air Jet is perfect.

The Gen4 Ion Air Jet is a combination of our High Velocity Air Jet, and our Gen4 Ionizing Point. The Air Jet generates a high-speed air stream using a specially designed Coanda profile. This design creates a low pressure at the Air Jet’s entrance, allowing it to pull in surrounding air at a ratio of 5:1. As a result, the Air Jet operates efficiently, producing more ambient air in its output than compressed air. Additionally, thanks to the engineered design, they produce a smooth laminar air stream that can treat a surface up to 15 feet away.

Due to the laminar nature of the airflow, the ions generated by the Ionizing Point will be carried by the air stream all the way to the targeted area. When operated at a pressure of 80psig, the Ion Air Jet is capable of dissipating a 5kV charge in under 0.18 seconds. Although for more sensitive applications, the pressure can be regulated down to adjust the airflow from a blast to a breeze.

Ion Air Jet

In addition to being efficient in its use of compressed air, the Ion Air Jet boasts several other advantages. Due to the engineered design of the High Velocity Air Jet, and the laminar airflow produced, the Ion Air Jet is very quiet compared to other compressed air blow off options. At 82dBA (when operated at 80psig), the Ion Air Jet is well below OSHA’s allowable noise level. It also meets OSHA’s dead-end pressure requirements.

The Ionizing Point used in the Ion Air Jet takes advantage of a shockless design, so it is safe to handle while in operation. As it utilizes the corona discharge method, there are no radioactive materials needed to produce the static neutralizing ions.

In addition to our standard Ion Air Jet Kits, we also have systems that combine our Ion Air Jet with our Stay Set Hoses, making hands-free operation even easier. Whether you are looking for a new solution, or looking to upgrade an existing process, give us a call and see if our efficient, low-cost Ion Air Jets can help solve your static issues.

Al Wooffitt
Application Engineer

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EXAIR’s Family of Safety Air Guns

Published on by Jordan T ShouseLeave a comment

If you’re tired of noisy, inefficient air guns that guzzle compressed air and risk operator safety, it’s time to level up. In today’s fast-paced manufacturing world, blowoff tools need to be smart – not just strong. Enter EXAIR’s lineup of Safety Air Guns, designed to meet OSHA standards while slashing noise, energy use, and fatigue. And the best part? We’ve got a quick video that breaks it all down in under 3 minutes. Watch the Video Below!

Jordan Shouse, CCASS

Application Engineer

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Accessories for Your Compressed Air Products

Published on by Al WooffittLeave a comment

Here at EXAIR we are very proud of our Intelligent Compressed Air Products. We have spent a lot of time discussing their many benefits, including their efficiency, the fact that many have no moving parts, little to no maintenance, meeting or exceeding OSHA safety standards for noise or dead end pressure. One thing we don’t talk as much about is the accessories that go along with and complement our products. Several of these accessory items are the reason why our compressed air products can boast about having little to no maintenance, or reduced noise levels. In this blog I want to cover some of these unsung heroes.

From left to right, a few value-added accessories for your Vortex Tube: Hot Muffler, Cold Muffler, Automatic Drain Filter Separator, Oil Removal Filter, and Solenoid Valve/Thermostat Kit.

Some of the most popular accessories we offer are our compressed air Filters and Regulators. We suggest using these with all our products (or even with ones that aren’t ours).

The Filter Separator is designed to remove moisture, dirt, and rust from your compressed air system. The 5-micron filter element ensures that contaminants don’t clog or harm your compressed air equipment.

An Oil Removal Filter (which should always be installed after our Filter Separator) provides even more precise filtration by getting rid of oil and solid particles with a 0.03-micron element.

Our Pressure Regulators let you choose the operating pressure. At EXAIR, we always advise running at the lowest pressure necessary to complete the task. Pressure Regulators help you achieve that, reducing unnecessary air usage and fine-tuning the performance of EXAIR products for your specific application.

We have some accessories designed specifically for certain products. For our Line Vacs, there’s the Line Vac Hose. You can also find Thermostats and Solenoid Valves that work great with our Cabinet Coolers, and if you’re using Vortex Tubes, we suggest checking out our Mufflers.

When it comes to our Air Knives, we offer a variety of fantastic options:

If you’re looking for a simple and dependable way to mount your Air Knife, our Universal Air Knife Mounting System is just what you need.

If your project needs something longer than our stock Air Knives, or if you want to manage different sections of the air flow separately, our Coupling Bracket Kits are ideal.

And if you want to simplify the plumbing for your Air Knife, don’t miss our Air Knife Plumbing Kits. They’re suitable for all Air Knives that are longer than 24 inches.

If you’re looking for plumbing options, we’ve got a range of compressed air hoses and fittings that will simplify things for you.

Our Coiled Hoses work great with our Safety Air Guns, giving you more freedom of movement while you work.

Our Compressed Air Hoses are often used alongside our Industrial Housekeeping products to provide the necessary reach for the drum and dolly.

Finally, if you’re looking for a way to mount or position your Air Nozzles, check out our Magnetic Bases, Stay Set Hoses, and Swivel Fittings that can help create a complete setup.

No matter what your application requires or the product you need, we’ve got a variety of complementary accessory products that will simplify installation and adjustments. If you have any questions about these or any other EXAIR products, don’t hesitate to reach out to us.

Al Wooffitt
Application Engineer

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Customize Your Safety Air Gun to Best Meet Your Needs

Published on by Al WooffittLeave a comment

EXAIR has an extensive line of Safety Air Guns that will meet a variety of applications. Our VariBlast Precision, Compact, Soft Grip, Heavy Duty and Super Blast Safety Air Guns, and TurboBlast will give you a wide range of options to choose from. These options can be expanded on even further through the addition of our Air Gun Accessories. In this blog I want to cover a few of the ways you can customize and personalize your Safety Air Gun to make sure you are getting the most out of our products.

Features & benefits of the new TurboBlast Safety Air Gun

Once you have selected your particular Air Gun, you will want to make sure that you have the right nozzle. Every Air Gun has multiple nozzle options with different force and flow specifications. If your main concern is low sound levels, then the Mini Super Air Nozzle may be the best option. If you need more force, then the 2″ High Power Flat Super Air Nozzle would be preferred. We also have Back Blow Nozzles that are great for blind holes.

In addition to this, there are several different material choices. Zinc-aluminum for general purposes, Type 303 stainless steel for corrosion resistance, Type 316 stainless steel for superior corrosion resistance and mechanical wear, and finally PEEK thermoplastic for non-marring and chemical resistance.

Model 1210 Soft Grip Safety Air is fitted with an EXAIR Super Air Nozzle. We can also supply it with a Rigid Extension and Chip Shield (right).

After you have determined the right nozzle, do you need to add a Chip Shield? If you have the potential for flying debris, and you want to protect your operator, then our Safety Air Guns can be equipped with a durable polycarbonate shield. They are also useful for preventing coolant from splashing back, helping you to avoid a mess. You can see a Chip Shield in action in the video below:

We also have various length extensions for when you need more reach for your blowoff operation. Depending on the Air Gun, we have lengths ranging from six inches to six feet. These are great when used in conjunction with our Chip Shields. If you need something more flexible than a straight extension, our Soft Grip Safety Air Gun can also be used with our Stay Set Hoses. These hose have a ‘memory’ to allow for precise positioning without creeping or bending.

Specifically with our Soft Grip Safety Air Gun, we have a special extension and scraper combination, covered in detail in this blog. The Soft Grip Super Air Scraper is highly effective at removing stubborn debris from various surfaces.

Coiled Hose

Finally, we stock a 12‘ coiled air hose. These are available with 1/8NPT, 1/4NPT and 3/8NPT male end swivel connections. This will help you avoid messy and tangled air lines.

Al Wooffitt
Application Engineer

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