Super Blast Safety Air Gun Improves Cleanup Process

I had the pleasure of helping a caller out with a cleanup problem not long ago.  Normally, calls involving cleanups involve a discussion of how our Industrial Housekeeping Products might replace an electric shop vacuum or sump pump, but this one was about replacing a broom…with a Super Blast Safety Air Gun.

Now, I need to mention that the folks at Compressed Air Challenge have a list of Inappropriate Uses Of Compressed Air.  Using compressed air for cleaning is on that list, and I couldn’t agree more…as a blanket statement, that is.  Of course, the last paragraph of their document makes it clear that good judgement can, and should, always rule the day: “if safety enhancements, significant productivity gains, or labor reductions will result,” they say, a compressed air solution is certainly worth considering.

That’s exactly what the caller and I did.

See, he works in an equipment service shop.  Their technicians make the company money through billable labor – the time they spend fixing their customers’ equipment.  Of course, they have to spend time on tasks that aren’t billable to jobs…like tool maintenance, paperwork, and keeping a clean shop.  A particular item from a shop audit that caught his attention was the amount of time spent sweeping the floor in the welding area.  Not only did slag & dust get all over the floor out in the open, it accumulated under tables and behind the welding machines themselves.  This meant that technicians had to get down on their hands & knees, and reach brooms under those tables.  Not only was this cumbersome; it wasn’t even 100% effective…when replacing a machine recently, they discovered a surprising amount of debris in a “blind spot” that the broom just couldn’t reach.

After a discussion of the engineered Super Air Nozzles that are available on the Super Blast Safety Air Guns, the caller liked the idea of the Model 1213-7-3.  The hard hitting, tight air flow pattern of the Super Air Nozzle Cluster at the end of a 3 foot extension gave the perfect combination of power & reach for his application.

Super Blast Safety Air Gun makes short work of large area cleanup.

So, at the end of the day, (literally…that’s cleanup time, right?) a task that previously took about 10 minutes for them was reduced to just under two minutes.  Of course, that doesn’t figure in the cost of the compressed air.  The Department of Energy uses a thumbrule that states it costs $0.25 to generate 1,000 Standard Cubic Feet of compressed air.  At 98 SCFM @80psig, the Super Blast Safety Air Gun’s Cluster DOES use a decent amount of compressed air, so we did the math:

98 SCFM X 2 minutes X $0.25/1,000 SCF =   $0.049

We didn’t need to get in to payroll records, employee benefit packages, etc., to realize that an 80% reduction in labor, improved cleanup (air reaches where the brooms couldn’t,) and worker satisfaction (no more crawling along the floor beside the tables) was worth a nickel a day.

The Super Blast Safety Air Gun can be fitted with a variety of Super Air Nozzles, from our Model 1112 3/4 NPT Super Air Nozzle (4.5lbf at 12″) , to our Model 1120 1-1/4 NPT Super Air Nozzle (23lbf at 12″).

As an Application Engineer, I’m always looking for the best ways to apply our products, and quantify the benefits.  If you call me to discuss an application and the math doesn’t prove it out, I’ll let you know.  If you have a task you’re considering a compressed air solution for, give me a call.

Russ Bowman
Application Engineer
EXAIR Corporation
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Super Blast – High Force Safety Air Guns

For those times when you need a hand-held, long distance, wide area blowoff, cooling or drying tool – look no further than the EXAIR Super Blast Safety Air Guns.  Any of the Super Air Nozzle Clusters and Large Super Air Nozzles that we offer can be had with the added convenience of a comfortable soft grip and easy to operate spring-loaded manual valve that automatically shuts off if dropped.

All Super Blast Safety Air Guns meet OSHA noise level and pressure requirements.

Super Blast 2
The EXAIR family of Super Blast Safety Air Guns

The nozzle material is Zinc Aluminum Alloy, with Stainless Steel available for the models 1214SS and 1215SS. The base Safety Air Guns are 10″ – 15″ long (nozzle type dependent), and a longer extension can be added, in either 3′ or 6′ lengths to gain access to hard to reach areas.

Super Blast Extension
Super Blast Safety Air Gun with 3′ Extension
Super Blast Application
Using a Super Blast Safety Air Gun to remove Floor Debris

The table below provides a guide for performance of each of the Super Blast models, for comparison and to make selection easy.  We can provide more details, including dimensional drawings and air flow patterns as required. And as always, the Super Blast Safety Air Guns are in stock, and come with the EXAIR Unconditional 30 Day Guarantee.

Super Blast Table

If you have any questions about the Super Blast or any of the EXAIR Safety Air Guns, feel free to contact EXAIR and myself or one of our Application Engineers can help you determine the best solution.

Brian Bergmann
Application Engineer

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Super Blast Safety Air Guns: Powerful & OSHA Compliant

1213-12
Model 1213-12 Super Blast Safety Air Gun w/ 12 nozzle cluster

In some applications the force from a Heavy Duty, Soft Grip, VariBlast, or Precision Safety Air Gun may not be quite enough to get the job done. Not to worry! EXAIR’s Super Blast Safety Air Guns use our Super Air Nozzle Clusters and Large Super Air Nozzles and turn them into a handheld gun with the same strong blowing force.

The Super Blast Safety Air Guns are comfortable to hold with a soft foam grip. They’re safe to operate with all of the Super Blast Safety Air Guns incorporating EXAIR’s OSHA compliant nozzles and clusters. In addition, they also have a spring-loaded manual valve that will automatically shut off the compressed air if accidentally dropped.

1218
Model 1218 Super Blast Safety Air Gun

The Super Blast Safety Air Gun is available with nine different styles of nozzle at the end. They are able to achieve a blowing force of anywhere from 3.2 lbs all the way up to 23 lbs when measured 12” away from the nozzle at an operating pressure of 80 psig. All while still adhering to OSHA directive 1910.242(b)!! Each of the Super Blast Safety Air Guns is also available with a 1’, 3’, or 6’ extension for hard to reach areas that still require a maximum blowing force. When compared to the same sized open-pipe blowoffs, the Super Blast Safety Air Guns represent a significant savings in air consumption.

1219ss800
Super Blast w/ Back Blow Nozzle

In addition to the standard Super Blast Safety Air Guns, EXAIR’s 1008SS 1” NPT Back Blow Nozzle is also available as a Super Blast Gun. With a 360° airflow pattern, this gun is the ideal choice when trying to remove debris from large pipe diameters or deep channels.

If you have an application in your facility that requires a seriously strong blast of compressed air, give us a call. Our team of Application Engineers is ready to assist you in determining the appropriately sized Super Blast Safety Air Gun for your needs.

Tyler Daniel
Application Engineer
E-mail:TylerDaniel@exair.com
Twitter:@EXAIR_TD

Not All Compressed Air Guns Are The Same

If you work in an industrial plant or manufacturing environment, chances are you use some type of compressed air gun for cleaning parts, work areas, etc. Many air guns purchased through large industrial suppliers are a common choice due to the cost of the gun but as the saying goes – “you get what you pay for”. These types of guns may be cheap to purchase but they are also made cheap and have parts that can break easily, like the trigger or nozzle. In many cases, the nozzles on these guns are also in violation of OSHA requirements, producing dangerous discharge pressures and loud noise levels, which can lead to costly fines or potentially deadly injuries.

EXAIR offers 5 different styles of Safety Air Guns that not only eliminate these concerns, but also provide a more efficient operation, which can reduce energy costs. All of our Safety Air Guns are fitted with our engineered Air Nozzles  which meet OSHA Standard 1910.242(b) for 30 PSI dead end pressure, as they provide a relief or safe path for the air to exit if the nozzle were to be blocked or pressed against an operator’s body so the exiting air pressure will never reach 30 PSIG. They are also engineered to entrain surrounding air across the profile of the nozzle, which produces a smoother airflow, ultimately reducing wind shear, resulting in much lower sound levels, meeting OSHA Standard 29 CFR 1910.95(a).

 

 

The Precision Safety Air Gun body is made of a durable high impact, glass reinforced nylon, providing for a lightweight, ergonomic operation. These guns feature a curved extension, ideal for delivering a powerful stream of air in hard to reach areas, like clearing debris from drilled holes. All of the nozzles used with these units are either 316ss construction for durable, corrosion resistance or PEEK plastic for non-marring applications. The air inlet is 1/4 FNPT and there is a convenient hanger available for safe storage.

 

 

 

Our NEW VariBlast Compact Safety Air Guns are ideal for light to medium duty processes, featuring a variable flow trigger to achieve different force levels ranging from 2.0 ounces up to 1 pound, depending on the nozzle. The body is cast aluminum and there are (2) 1/4 FNPT air inlets available, 1 on the bottom and 1 on the back of the gun, as well as a storage hanger, for easy installation. Nozzles are available in zinc aluminum alloy, 303ss, 316ss and PEEK plastic. These guns are available with aluminum extensions from 6″ up to 72″.

 

 

The Soft Grip Safety Air Guns are commonly used in long-term use applications as they feature a comfortable grip and long trigger which helps to reduce hand and finger fatigue. The cast aluminum construction is well suited for more rugged environments and again, features a hanger hook. These guns can be fitted with aluminum, stainless steel or PEEK plastic to meet the demands of a variety of applications and are available with 6″ – 72″ aluminum extensions for extra reach or Flexible Stay Set Hoses , allowing the user to aim the airflow to a specific target area. The air inlets for these guns are going to be 1/4 FNPT.

 

 

 

EXAIR’s Heavy Duty Safety Air Guns deliver higher force and flows than other air guns, as these units feature a 3/8 FNPT air inlet, which maximizes the compressed air flow to the engineered Super Air Nozzle. Like the Soft Grip, the durable cast aluminum body is designed for use in tough industrial processes, and the ergonomic and comfortable trigger are ideal for hours of use. Aluminum extension are available, again in lengths from 6″ up to 72″, but feature a larger diameter for optimal flow and superior durability.

 

The Precision, VariBlast, Soft Grip and Heavy Duty Safety Air Guns are ALL available with an optional, polycarbonate Chip Shield to protect personnel from flying chips and debris, further meeting OSHA Standard 1910.242(b) for the safe use of compressed air.

 

Lastly we offer our Super Blast Safety Air Guns. The Super Blast Safety Air Guns are ideal for wide area blowoff, cooling or drying a part, as well as long distances. They feature a comfortable foam grip and spring loaded valve that will shut off the airflow if the gun is dropped. These units use our larger Super Air Nozzles and Super Air Nozzle Clusters, providing forces levels from 3.2 lbs. up to 23 lbs. Depending on which nozzle is fitted on the assembly, air inlets will range from 3/8 FNPT up to 1-1/4 FNPT. Aluminum extensions are available in 36″ or 72″ lengths.

 

 

For help selecting the best product to fit your particular application, please contact one of our application engineers for assistance.

Justin Nicholl
Application Engineer
justinnicholl@exair.com
@EXAIR_JN