Tag: real life

Find Products for Your Process with EXAIR’s Interactive Factory Floor

Published on by John BallLeave a comment

            EXAIR and BETE have launched a new interactive factory microsite designed to help manufacturers quickly identify products that can improve efficiency, safety, and performance throughout their facility. The digital experience features a fully interactive factory floor map with clickable hotspots positioned throughout key production and maintenance areas. Each hotspot highlights how specific EXAIR & BETE products can be applied to real-world industrial processes, giving users a practical, visual way to explore engineered solutions for their operations. 

            The new digital plant allows users to navigate through different areas of a manufacturing facility and interact with application-specific product recommendations. Each hotspot provides product images, concise explanations of how the product functions in that environment, and direct access to product pages for fast, convenient purchasing. From conveying and cooling to blow-off, static elimination, and industrial cleanup, the platform demonstrates how liquid and air solutions integrate into everyday manufacturing challenges. Built to simplify product discovery and improve customer experience, the microsite offers an engaging new way for engineers, maintenance personnel and plant managers to evaluate solutions tailored to their needs. 

            This tool is part of EXAIR and BETE’s ongoing commitment to providing customers with accessible tools and technical resources for solving industrial challenges. In addition to the new digital experience, EXAIR offers a wide range of support resources, including detailed product line cards, application guides, drawings, blog articles, Efficiency Lab, videos, technical documentation, and direct access to Application Engineers for personalized assistance to help customers confidently select the right solution for their application.  You can find it here: Factory Floor.

                Currently, we have Food and Beverage Production with more to come.  Please take a tour and if you wish to share any past developments or wish to improve production rates, an Application Engineer will be able to assist you. 

John Ball
Application Engineer
Email: johnball@exair.com
Twitter: @EXAIR_jb

Stories From The Field: Automotive Plant Tour

Published on by Brian FarnoLeave a comment

Throughout my years I have been in many manufacturing facilities. Oddly enough, I have seen nearly every part of a passenger car manufactured and then fully assembled. The amount of compressed air applications in automotive supplier and manufacturing facilities are tremendous. Here are some stories from just a few we have encountered over the years, and all of them can be found in our Application Database.

Air Wipe – How it works
  1. A component manufacturer, specifically a steering and transmission component manufacturer was having issues with machined parts coming out of a CNC machine with too much oil based cutting fluid on them and not passing inspection process because the oil would throw off the automated measuring system. The part was a splined shaft that the high surface tension oil stayed in the splines. The part was removed from the machine via robotic loader and set onto a fixture. The path to the fixture was outfitted with a Super Air Wipe so the robotic loader could move the part into and out of the air wipes’s airflow and remove the oil. The converging airflow of the Super Air Wipe was ideal to keep the peaks and valleys of the shaft clean of oil and they were able to direct oil back into the cutting machine so no separate collection system was needed.
Robotic Welder fitted with EXAIR Super Air Wipe

2. A seat bracket manufacturer had issues protecting the lenses on their vision systems from welding spatter. They were again able to reduce the replacement / repair downtime by installing a 9″ Super Air Wipe in front of the robotic mounted lens and keep the spatter / fumes from ever making it to the lens, resulting in expanded run times between repair / downtime.

Cooling with Air Amplifiers

3. A forging company manufacturing the pistons was having issues reducing the temperature of the pistons as they were assembled to the connecting rods. The solution for them was to install a series of Super Air Amplifiers over the fixtured, indexing line and at each dwell station a Super Air Amplifier would activate and cool down the assembly by moving large volumes of ambient air mixed with small amounts of compressed air onto the surfaces.

4. An automotive manufacturer had issues with stamping shavings and welding debris staying on the surface of parts and fixtures resulting in rework and defective parts. Implementing a series of Super Air Nozzles, and Super Air Knives resulted in debris removal that saved tooling rework as well as production reject parts.

5. Another automotive / recreational vehicle manufacturer needed help with their torture test machine for suspension components. They were utilizing fans to try and keep shock sensors cool and replicate air movement. electric fans were not able to provide a focused airflow and so enter the Super Air Amplifiers. These have also been utilized on engine torture test machines.

1 – Chevrolet Corvette C7 2014 – LT1 Engine Testing on Dyno

These are just a select few of the actual applications that I have actually help with over the course of the years. As a whole, we have helped endless number of automotive industry applications. It doesn’t matter if you are in the automotive industry or just a garage tinkerer, contact and Application Engineer and let us help you with your point of use compressed air application today.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

1 – Autoblog_gr; Chevrolet Corvette C7 2014 – LT1 Engine Testing on Dyno – retrieved from https://www.youtube.com/watch?v=N3h8imnOPwU on 8/31/2022