EXAIR Accessories – We’ve Got you Covered

When you work with us here at EXAIR, we strive to have all the ancillary items that you might need to make your installation a success, without having to find components at the last minute or perhaps using the wrong sized components. Each specific product line such as Super Air Knives or Line Vac air operated conveyors have specific accessories such as mounting brackets or plumbing kits which EXAIR has made to simplify the installation of those particular products. We also carry generalized accessories which work across all of the product lines so you do not have to use multiple vendors or purchase orders.

Silencing Mufflers – Per OSHA Standard 1910.95(a), a worker must not be exposed to sounds levels above 90 dBA for any eight hour shift of a 40 hour work week.  EXAIR offers several types of mufflers including – Reclassifying, Sintered Bronze, Straight-Through and Heavy Duty.  For reducing the noise associated with an EXAIR E-Vac Generator, Vortex Tube, Cabinet Cooler System, or the exhaust air from cylinders, valves and other air powered equipment, we’ve got a muffler that will help to keep the noise level at an acceptable level.

Mufflers

Solenoid and Manual Valves – The easiest way to reduce compressed air usage and save on operating expense is to turn off the compressed air to a device when it isn’t needed. EXAIR carries a wide assortment of solenoid valves, with offerings in the NEMA 4/4X classification, and supply voltages of 24VDC, 120VAC, and 240VAC.  We also have manual ball valves from 1/4 NPT to 1-1/4 NPT and a foot operated valve, with 1/4 NPT connections.

Valves

Swivel Fittings, Stay Set Hoses and Magnetic Bases – To provide a great degree of flexibility for positioning an EXAIR Super Air Nozzle, Air Jets or Air Amplifiers, EXAIR offers several items.  The Swivel Fittings have 25 degree of movement from the center axis, providing a total of 50 degree of adjustability.  The position is locked in place and holds until adjustment is needed. For applications where frequent re-positioning of the air device is required, the Stay Set Hoses are ideal.  Simply mount the hose close to the application, bend it to the shape preferred, and because the hose has “memory”, it will not creep or bend.  Lastly, the Magnetic Bases are another option for flexible, movable installations.  The base has a on/off valve, and a powerful magnet to hold in any vertical or horizontal mounting arrangement.

Swivels, StaySets,MagBases2

 

Hoses – EXAIR can provide hoses for your application.  For the Line Vac air operated conveyor applications, we offer conveyance hose – a durable, clear reinforced PVC hose, in diameters of 3/8″ to 3″ ID, and lengths up to 50′. On the compressed air side, we can provide 12′ Coiled Hoses with 1/8, 1/4, and 3/8 NPT connections, and also 3/8″ and 1/2″ ID hose in lengths to 50′.

Hoses

Filter Separators, Oil Removal Filters and Pressure Regulators – Perhaps the most important accessories for use on a compressed air device are filters and regulators. Filtering the compressed air of dirt, debris, moisture and oil will help to prevent build up inside the EXAIR products, leading to longer service life, and less time spent cleaning, while providing optimum performance. Regulating the air pressure allows for tuning of the performance, using the proper amount of compressed air to obtain satisfactory results.

Filter and Regualtors

If you have questions regarding accessories for use with any EXAIR Intelligent Compressed Air® Product, feel free to contact EXAIR and myself or one of our Application Engineers can help you determine the best solution.

Brian Bergmann
Application Engineer

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Video Blog: EXAIR Swivel Fittings

A brief video showcasing the full EXAIR Swivel fittings offering. Each of the 9 Swivel Fitting models offers a 25° from center line adjustment for a total of 50° full range of adjustment. The Swivel fittings are an ideal accessory for a variety of EXAIR products.  For more product details see our product page.  For any questions or fitment suggestions contact an Application Engineer.

Brian Farno
Application Engineer Manager
BrianFarno@EXAIR.com
@EXAIR_BF

Bench Testing with Blowoff Kits

Last week, a customer connected with us online via the chat option.  He explained that he was working on a project to remove dust from parts on a table conveyor, situated in a 3 x 5 array. He had purchased the EXAIR Blowoff Kits model 1909SS and model 1910 and had been able to bench test and develop a blowoff system that was successful.  He was ready to scale the up design and procure a set of nozzles and swivels that would work in the automated process.

1909SS Blowoff Kit
Model 1909SS – Stainless Steel Blowoff Kit
blostation
Model 1910 – Instant Blowoff Station

 

The Blowoff Kits such as the Model 1909SS offer an easy way to explore the various nozzle types that EXAIR offers and to test the performance of each for Force, Flow and Sound Levels in your process or test environment.  Each nozzle will have particular traits, and identifying the one that most perfectly matches all your criteria can be done.

The Model 1909SS Blowoff Kit contains (7) different nozzles, all with stainless steel construction.  Included are (4) sizes of the Super Air Nozzle (10, 14, 35 and 60 SCFM capacities), the Micro Air Nozzle, the Adjustable Air Nozzle, and lastly, the 2″ Flat Super Air Nozzle.  A similar Blowoff Kit, model 1909, is available with materials of construction of zinc aluminum alloy, aluminum, and brass.

We have put together a detailed review of blowoff applications, available in the Third Edition of the Air Nozzles Blowoff Guide.  Inside, you can find the technical specifications of all of the Nozzles, Blowoff Kits, Flexible Stay Set Hoses, and Safety Air Guns, that might be of interest to you and your application.

blowoff guide

To Request a copy of the EXAIR Blowoff Guide click here

To discuss your application and how the EXAIR Nozzle and Jets can benefit your process, feel free to contact EXAIR and myself or one of our other Application Engineers can help you determine the best solution.

Brian Bergmann
Application Engineer

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Twitter: @EXAIR_BB

 

“(Stay) Set It And Forget It”

The Stay Set Hose is a popular, and practical, accessory for use with many of our blow-off products. Thread one end onto a compressed air supply connection, thread a Super Air Nozzle (or maybe even a small Air Amplifier or short Air Knife) onto the other end, and you’ve got an easily repositionable blow off…which will reliably hold its position.

That last part was of considerable importance to a caller I had the pleasure of assisting recently. Some of the CNC machines in their shop were fitted with flexible plastic tubing (commonly used for coolant & cutting fluid,) supplied with compressed air to blow off chips & debris from the tooling as the parts were being machined. They use our Super Air Knives in other blow off processes (where they used to use costly & loud open blow off devices,) and wanted to see if engineered products might reduce their compressed air consumption & noise levels in the machine shop too. (spoiler alert: Yes, they can.)

Thing is, they really needed the flexibility of the modular hose, but it’s not rated for the pressure supply required for a Super Air Nozzle. This is what makes our engineered products so efficient; they use the Coanda effect to amplify the compressed airflow..and they use the supply pressure to do that. So they can’t install a Super Air Nozzle on what they have now.

Enter the Stay Set Hoses: They’ll bend to direct the nozzles’ air flow right where you need it, and they’ll keep it there until you bend it again. Which (back to what’s most important to this caller) is exactly what they needed. With our efficient & quiet Super Air Nozzles, they’re saving compressed air and improving the conditions of their work environment. With the Stay Set Hoses, they’re able to quickly & easily rig the air flow before running a job, knowing they won’t have to worry about it until the job’s done.

EXAIR Stay Set Hoses hold their position as long as you need them to. All day, every day.
EXAIR Stay Set Hoses hold their position as long as you need them to. All day, every day.

“Set it and forget about it” is a benefit you can realize from many EXAIR Intelligent Compressed Air Products. If you’d like to find out more, give me a call.

Russ Bowman
Application Engineer
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