Just Needs A Little More To The Left

I’ve come across many applications where customers run multiple different parts or products along the same line, and each requires some form of blowoff before moving to the next stage. Too often, a system designed for just one specific part can’t keep up with the variations. Sometimes the “solution” ends up being to crank up the compressed air, which is wasteful and inefficient.

Instead of increasing air pressure or fabricating new mounts every time there’s a changeover, consider installing EXAIR’s Stay Set Hoses or Swivel Fittings.

            Stay Set Hoses are flexible and hold their shape once positioned, making them ideal for quickly adapting to different parts on the line. Available in 1/8″ and 1/4″ MNPT fittings (or a mix of both) and various lengths, these hoses can support anything from a Nano Super Air Nozzle to a Super Air Amplifier—or even a Super Air Knife. Repositioning them is easy: just bend the hose by hand to aim the airflow exactly where it’s needed for the new part.

                Swivel Fittings may be a better fit if your application doesn’t require much flexibility but still needs occasional fine-tuning. These allow up to 25 degrees of movement off axis, are made of durable 303 stainless steel, and help you easily refocus nozzles without a full tear down.

If your blowoff system isn’t keeping up with your line changes, it might be time to explore how Stay Set Hoses and Swivel Fittings can bring efficiency and adaptability to your process.       

Brian Farno, MBA – CCASS Application Engineer

BrianFarno@EXAIR.com
@EXAIR_BF

Enhance Your EXAIR Product & More w/ Accessories

If you hang around with me for long enough, you will grow to understand that I love comedy movies. One of my favorite production groups is Broken Lizard. You might know some of their work and, just to be clear, I have seen all the movies, watched two of the guys’ TV shows, and listened to some of their podcasts. When trying to come up with a title for today’s blog, I looked up synonyms for “Accessorize”. The picture below shows the results.

If you haven’t seen Super Troopers, then I am not sure if we can continue to be friends. Actually, I won’t hold it against you. There is a scene in the movie where they are trying to get some information from a photo and so Ramathorn is sitting at a computer and working on the photo. He continually types and says, “Enhance” several times until the chief briskly informs him to just print the photo already. Unfortunately, I can’t share the clip here because there may be some inappropriate language at the end of the clip, so just believe my poor description that it is funny.

Well, all the products EXAIR offers in our Accessories catalog section will ENHANCE your point-of-use compressed air application. Whether it be a point-of-use filter/ oil removal filter, and a regulator with mounting brackets and coupling kits to ensure you have clean air being utilized. See the video below for just how well they work and why they are important to an installation.

Items like Swivel Fittings, Stay Set Hoses, and even lengths of Air Hose can give versatility in locations where hard piping and getting precise alignment of the air stream are needed. This can save the installer of a blowoff many fittings and hours of time on installation. The Swivel Fittings give a lock-in-place adjustment capable of 25° from centerline at 360° of rotation.

The Stay Set Hoses are another tool-free adjustable mounting option for point of use compressed air products. The ability to get rid of copper tubing, which is costly and can kink if proper tools aren’t used to bend it, is great for easy installation in the field. To see how easily they can be used, check out the video by John Ball below.

Even after these products we still offer a number of accessories that will aid operators in their production environment. If you want to discuss any part of the EXAIR product offering, please contact an Application Engineer today.

Brian Farno, MBA – CCASS Application Engineer

BrianFarno@EXAIR.com
@EXAIR_BF

EXAIR Accessories: Mag Bases and Stay Set Hoses

EXAIR Manufactures a variety of intelligent compressed air products that can cool, clean, coat, convey, and conserve.  They’re designed specifically with enhanced efficiencies, OSHA safety, and high quality in mind.  What could make our products even better?  Making them movable, with the ability to aim them exactly where you need them!  EXAIR offers Magnetic Bases and Stay Set Hoses to achieve this.  In this blog, I will cover the features and benefits of both products.

Offered in Lengths of 6″ to 36″

Stay Set Hoses:The Stay Set Hose gives you that possibility of manually adjusting and re-adjusting smaller EXAIR products like Super Air Nozzles and Air Jets.  The hose has a “memory” function, and it will not creep or droop until you physically move it.  They work very well in directing the air flows at specific target areas.  The Stay Set Hoses come in lengths from 6” (15cm) to 36” (91cm), and they have threaded connections with either ¼” NPT male on both ends or with a 1/8” NPT female X ¼” NPT male thread.  The hoses are made from reinforced synthetic rubber and have a pressure rating of 250 PSIG (17 bar).  They can add versatility to our Safety Air Guns and Blow-off Stations.  If you need positioning for precise blowing or adjustments for different targets, the Stay Set Hoses would be a nice addition to include with your EXAIR products. 

Top Left: 9042 , Top Right 9043, Bottom 9029

Magnetic Bases: If you need a solid mount to steel surfaces or to move your blow-off system to different locations, a Magnetic Base will allow you to do these functions.  It has a 100 lb. (45.5Kg) pulling force to keep the blowing device attached firmly until you want to move it.  They can be mounted in a vertical or horizontal position.  EXAIR offers a single outlet Magnetic Base or a dual outlet Magnetic Base (for multiple blowing products). The bases come with a ¼ turn shut-off valve to easily turn on and off the compressed air to the EXAIR products. If you want to combine the Stay Set Hoses and Magnetic Bases with your EXAIR Air Nozzles and Air Jets, we can create this with the EXAIR Blowoff System.  We can combine multiple parts into a single model number.  At EXAIR, we pride ourselves with great customer service and an “easy to do business” philosophy.  You can contact a friendly Application Engineer to build an efficient, safe, and movable system just for you.

Jordan Shouse
Application Engineer

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Twitter: @EXAIR_JS

Super Air Nozzles and Swivel Fittings

EXAIR manufactures a variety of Intelligent Compressed Air™ products that can cool, clean, coat, convey, and conserve.  They’re designed with efficiency, OSHA safety, and high quality in mind.  One of our best products for replacing open pipes for blow-off is our Super Air Nozzles.  They will improve the safety for your personnel and save you much money by reducing the compressed air usage.  The payback period is typically less than two months.  What could make these products even better?  Making them adjustable, with the ability to aim them exactly where you need them!  EXAIR offers Swivel Fittings with our Air Nozzles and Jets to achieve this.  In this blog, I will cover the features and benefits of both products.

EXAIR’s engineered Air Nozzles and Jets are designed to optimize your compressed air system.  Inefficient solutions are commonly used in the form of inexpensive nozzles, and sometimes even worse, open pipes and tubes.  An open pipe or tube, even if “flattened”, wastes an excessive amount of compressed air and is not OSHA compliant.  The wasted compressed air can create problems in your facility due to unnecessarily high energy costs as well as pressure loss in your system, affecting other pneumatic processes.  An open pipe or tube will also produce sound levels in excess of 100 dBA.  At these noise levels, according to OSHA, permanent hearing damage can occur in just 2 hours of exposure.  If one of your goals is to reduce air consumption and improve safety in your facility, look no further than EXAIR’s engineered Air Nozzles and Jets.

To add versatility to the EXAIR Air Nozzles and Jets, we offer Swivel Fittings.  Swivel Fittings are a great way to securely install and aim EXAIR nozzles. They are dynamic, as they can be adjusted and set to a flow direction with 50-degrees of movement.  They are made from stainless steel for corrosion resistance, with ports ranging from 4mm to 1” NPT.  If you need positioning for precise blowing or adjustments for different locations, the Swivel Fittings could be a nice addition to include with your EXAIR Super Air Nozzles and Jets.

Companies that think about safety when using blowoff devices will evaluate the items that they purchase.  Some of the more common fines for OSHA violations deal with loud noises and dead-end pressure.  To avoid any future fines, it is important and more economical to purchase EXAIR products.  If you would like to improve safety and save money with your current blow-off devices, an Application Engineer at EXAIR can help you select the appropriate items.

John Ball
International Application Engineer
Email: johnball@exair.com
Twitter: @EXAIR_jb

Photo: Safety First by Succo. Pixabay License