Blow Off Systems for the “W”

Many times we have tendencies to overcomplicate things. I remember a time when I was visiting my sister in Phoenix, and she was making a fancy 3D Scooby-Doo cake for my nephew’s 4th or 5th, and she needed the brown icing. Now when decorating these cakes, the common practice is to make white icing and use food coloring to make all of the other colors you need. She left that morning around 10:00 to look for brown food coloring. Around noon she called to tell us that she could not find brown food coloring at any store on this side of town, and was driving to the far side of the city to look at those stores. I asked her why she couldn’t just use chocolate icing, and she was having no part of it. She was so laser focused on her solution that she couldn’t hear that that chocolate icing is also brown… Fast forward to 6:30 PM, and she comes walking through the door frustrated and exhausted from her day of going store to store all over the large city looking for the elusive brown food coloring. As you can probably guess, she had chocolate icing with her because it finally hit her that the chocolate icing is brown… . The cake turned out amazing, and the lesson was learned.

So, why this story? I feel that in life and in business we sometimes leave our blinders on and become laser focused on one certain way of doing something. We know that the way we se it will work, and think that we know best, and we are going to make it happen exactly how it is playing out in our head. No other way seems possible, and when someone offers up a simpler solution, our immediate thought is “it can’t be that simple”, or “if it’s that simple of a solution, there is no way it could work”. Have you ever said these things? As an application engineer, I take a lot of calls from people that are much smarter than me with grandiose plans. Many times the problem they need to solve, is much simpler than the solution they have in mind. I’ve seen elaborate plans, that probably took hours if not days to develop, come down to simply needing a simple out of the box Blow-Off System.

At EXAIR, we specialize in intelligent compressed air products with a primary focus on blow off, drying, and cooling. When it comes to these things, our product lines (pointedly for this blog, our Air Nozzles and Jets) are head and shoulders above our competition. The vast majority (with the exceptions of the High power or high force nozzles – for obvious reasons) all meet both OSHA standards concerning noise and dead end pressure. Here is a list of all of our Super Air Nozzles showing the SCFM, Force and Decibels:

Our Blow Off Systems (some sample pics below) are a fantastic and smart solution for so many applications. It really doesn’t get much easier than this, a Magnetic base, a Stay-Set Hose, and a Super Air Nozzle, all in one. I feel that these are heavily under utilized. Simply connect your air hose, bend the Stay-Set Hose to the direction of spray that you need, and boom, Bob’s your uncle…

Mag Bases come with one or two outlets. Stay Set Hoses come in lengths from 6″ to 36″.

Sometimes things can be as simple as using chocolate icing for brown icing, or using an EXAIR Blow-Off System in your application. Of course if you need more than that, we will help you find the right solution for you. Call today to speak with an experienced application engineer that is eager to help.

Thank you for stopping by,

Brian Wages

Application Engineer

EXAIR Corporation
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Stay Set Hoses and Magnetic bases: adding flexibility to EXAIR products.

Mag Bases come with one or two outlets. Stay Set Hoses come in lengths from 6″ to 36″.

EXAIR manufactures a variety of intelligent compressed air products that can cool, clean, coat, convey, and conserve.  They’re designed specifically with enhanced efficiencies, OSHA safety, and high quality in mind.  What could make our products even better?  Making them movable, with the ability to aim them exactly where you need them!  EXAIR offers Magnetic Bases and Stay Set Hoses to achieve this.  In this blog, I will cover the features and benefits of both products.

Stay Set Hoses:

The Stay Set Hose gives you that possibility of manually adjusting and re-adjusting smaller EXAIR products like Super Air Nozzles and Air Jets.  The hose has a “memory” function, and it will not creep or droop until you physically move it.  They work very well in directing the air flows at specific target areas.  The Stay Set Hoses come in lengths from 6” (15cm) to 36” (91cm), and they have threaded connections with either ¼” NPT male on both ends or with a 1/8” NPT female X ¼” NPT male thread.  The hoses are made from reinforced synthetic rubber and have a pressure rating of 250 PSIG (17 bar).  They can add versatility to our Safety Air Guns and Blow-off Stations.  If you need positioning for precise blowing or adjustments for different targets, the Stay Set Hoses would be a nice addition to include with your EXAIR products. 

Magnetic Bases:

If you need a solid mount to steel surfaces or to move your blow-off system to different locations, the Magnetic Base will allow you to do these functions.  It has a 100 lb. (45.5Kg) pulling force to keep the blowing device attached firmly until you want to move it.  They can be mounted in a vertical or horizontal position.  EXAIR offers a single outlet Magnetic Base or a dual outlet Magnetic Base (for multiple blowing products). The bases come with a ¼ turn shut-off valve to easily turn on and off the compressed air to the EXAIR products. 

If you want to combine the Stay Set Hoses and Magnetic Bases with your EXAIR Air Nozzles and Air Jets, we can create this with the EXAIR Blowoff System.  We can combine multiple parts into a single model number.  At EXAIR, we pride ourselves with great customer service and an “easy to do business” philosophy.  You can contact a friendly Application Engineer to build an efficient, safe, and movable system just for you.

John Ball
Application Engineer
Email: johnball@exair.com
Twitter: @EXAIR_jb

The Soft Grip Safety Air Gun for OSHA Compliance

Compressed air has many different uses ranging from simple cooling and blow off applications all the way to operating machine cylinders and robotics. One of the most common uses is for simple cleaning; whether its cleaning off a work station or blowing off personnel it can’t be denied that air powered cleaning is very useful. But if the Occupational Safety & Health Administration (OSHA) regulations are not followed it can also be unsafe.

Open-ended blow offs can inadvertently be dead ended (the airflow outlet can be completely blocked), when this happens if the pressure is to high an air embolism can form in an individuals bloodstream. Blowing something off with air can result in airborne particulate traveling at a high velocity that can become embedded into your skin or in your eye.

With all that being said this is where the safety air guns step into the spotlight! It’s pretty easy to make a safety air gun that complies with the dead-end pressure regulation; just give the air another path to take when the outlet is blocked. The most common solution found is a cross drilled nozzle which allows the air to escape when the end is blocked. Generally the problem with this design is that the nozzles can be very loud and inefficient. In most cases these nozzles have paid attention to the dead end problem but ignored the noise level exposure safety issue and completely ignored compressed air efficiency. 

With EXAIR’s Super Air Nozzles you get both the added benefit of being safe, quiet and efficient. Our engineered designed air nozzles are commonly installed onto a Soft Grip Safety Air Gun to make an ergonomic, safe, and quiet Safety Air Gun. These can also have a  Chip Shield added to help prevent particles from flying back and hitting the user. The Soft Grip Safety Air Gun can also be coupled with a pipe extension from 6” to 72”; you can also add one of our Stay Set Hoses 6” in length to 36”.

Soft Grip Safety Air Gun with Stay Set Hose. eg. 1210-6SSH

Here are a few examples of the Soft Grip Safety Air Guns in our product line:

Cody Biehle
Application Engineer
EXAIR Corporation
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Magnetic Bases and Stay Set Hoses: Adding Flexibility to EXAIR Products

EXAIR manufactures a variety of intelligent compressed air products that can cool, clean, coat, convey, and conserve.  They’re designed specifically with enhanced efficiencies, OSHA safety, and high quality in mind.  What could make them perform even better?  Making them movable!  EXAIR offers Magnetic Bases and Stay Set Hoses to achieve this.  In this blog, I will cover the features and benefits of both products.

Stay Set Hoses:

The Stay Set Hose gives you that possibility of manually adjusting and re-adjusting smaller EXAIR products like Super Air Nozzles and Air Jets.  The hose has a “memory” function, and it will not creep or droop until you physically move it.  They work very well in directing the air flows at specific target areas.

The Stay Set Hoses come in lengths from 6” (15cm) to 36” (91cm), and they have threaded connections with either ¼” NPT male on both ends or with a 1/8” NPT female and a ¼” NPT male types.

The hoses are made from reinforced synthetic rubber and have a pressure rating of 250 PSIG (17 bar).  They can add versatility to our Safety Air Guns and Blowoff Stations.  If you need positioning for precise blowing or adjustments for different targets, the  Stay Set Hoses would be a nice addition to include with your EXAIR products.

Magnetic Bases:

If you need a solid mount to steel surfaces or to move your blow-off system to different locations, the Magnetic Base will allow you to do these functions.  It has a 100 lb. (45.5Kg) pulling force to keep the blowing device attached firmly until you want to move it.  They can be mounted in a vertical or horizontal position.

EXAIR offers a single outlet Magnetic Base or a dual outlet Magnetic Base (for multiple blowing products). We also have a Magnetic Base with a swivel to help angle the blowing force.  The bases come with a ¼ turn shut-off valve to easily turn on and off the compressed air to the EXAIR products.

If you want to combine the Stay Set Hoses and Magnetic Bases with your EXAIR Air Nozzles and Air Jets, we can create this with the EXAIR Blowoff System.  We can combine multiple devices into a single model number.  At EXAIR, we pride ourselves with great customer service and an “easy to do business” philosophy.  You can contact a friendly Application Engineer to build an efficient, safe, and movable system just for you.

John Ball
Application Engineer
Email: johnball@exair.com
Twitter: @EXAIR_jb