Ever Need A Nozzle About Half The Size Of Our 2″ Flat Super Air Nozzle?

1126pr_300wide

That’s right folks, we’re releasing even more products and it’s only February!  We have just released our 1″ Flat Super Air Nozzle. This nozzle will give you a 1″ wide stream of air that will consume 10.5 SCFM of compressed air when powered at 80 psig.  It will also give you 9.8 ozs. of force at 12″ away from the target.  This highly efficient, unique flat air nozzle utilizes our patented design to maximize the potential of your compressed air.  The precision cut shim allows the end user to adjust the amount of laminar air flow through the nozzle.

IMG_2079

The nozzle is available in Zinc / Aluminum and Stainless Steel.  The sound level, when powered with 80 psig inlet pressure, will be 75 dBA which is still under the OSHA requirement, not to mention the nozzle can be paired with our Safety Air Guns or our Stay Set Hoses to give you a complete blow off solution.

1126-9356wstshmb_SQipad

Keep in mind this is only the beginning of the year for EXAIR.  Stay tuned for more products, applications, awards, and other topics that we at least find humorous.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

Two Year’s Experience

They say that time flies when you’re having fun, and I don’t think that’s ever been more true. The “Dread Newbie” (that was me) just celebrated two years at EXAIR. The grizzled veterans like Joe Panfalone and Neal Raker just roll their eyes and tell me to “get some time” on the job before I start crowing about a milestone, although I have, in fact, two whole weeks of seniority on Lee Evans. On the other hand, I’ve now been here over half as long as Brian Farno, which is convenient…Kirk Edwards says I’m half as productive…so I got that going for me. Thanks; I’m here all week.

But seriously, folks, it’s been an interesting, exciting, and fulfilling two years. It’s been easy to meet the standard inspirational goal of learning something new every day, considering the depth of our product line, and daily encounters with the countless situations where they can – and sometimes can’t – be applied.

Knowledge is key, indeed, and there are different ways to obtain it; the two most prominent being education and experience. You may favor one over the other, depending on the number of certificates you have (and where they’re from) , and/or the unwritten diplomas you may have received from the School of Hard Knocks.

I’ve always been a firm believer in the value of both, and I’m pleased with the mix that I’ve received at EXAIR. Immediately after reporting for duty, I started a regimen of one-on-one instruction in the Efficiency Lab…the Application Engineering team (and Professor Penurious) took turns training me on the design, specifications, operation, and potential applications of the various devices that make up our comprehensive line of Intelligent Compressed Air Products. I still refer to some of those notes from time to time.  We’ve also had all-hands formal training for new products lines, like the Atomizing Spray Nozzles and the USB Data Logger.

I’d been on the job for barely a month when I got my first opportunity to perform a conveyance test, using customer-supplied material, to determine suitability and flow rates using a few different sized Line Vacs. The Line Vac worked well with their small, hard pellets, but it chipped the larger chalky tablets. It was as valuable a demonstration of air conveyance as I can think of, and I was lucky enough to get it right at the start.  Since then, I’ve performed numerous product tests with the Line Vacs, as well as flow & force tests with our Super Air Nozzles and Air Knives, performance ratings of our Vortex Tubes and Static Eliminators, and Efficiency Lab comparison testing of customer supplied gear & our Safety Air Guns.

Last year, I got to go to a class on the “Fundamentals of Compressed Air Systems,” sponsored by the Compressed Air Challenge. It was a comprehensive training course that focused on optimizing a compressed air system at the compressor, the point of use, and everywhere in between. When I get a call for technical assistance, I’m now able to understand, and relate to, a wider variety of issues that relate to the successful application of our products. Just another value-added service you get from EXAIR Application Engineering!

While the learning curve has been steep, and fairly aggressive, I’m constantly mindful of the need to keep it up. This is, all too often, how hard-working folks end up with what they think is ten/twenty/thirty years of experience, but it’s really only one year of experience, repeated ten/twenty/thirty times.  And that’s unfortunate.

It would be hard to do that at EXAIR. We’re keenly seeking a better understanding of each and every application that’s presented to us. If we need to test a particular product for suitability, and it’s within the range of our test equipment, we will. If it’s not, we’ll work with you as much as you’re willing or able – our commitment to ship catalog products same day with orders by 3pm EST and our 30 Day Unconditional Guarantee mean we can do this quickly and hassle-free.

Some may consider this a bold statement (although nobody here does), but there’s not a more ideally suited place to bring your questions about compressed air usage applications than EXAIR. Try us.  It’s my intent to be here to take that call for a good, long time.

Russ Bowman
Application Engineer
EXAIR Corporation
(513)671-3322 local
(800)923-9247 toll free
(513)671-3363 fax
Web: http://www.exair.com
Blog: http://blog.exair.com/
Twitter: twitter.com/exair_rb
Facebook: http://www.facebook.com/exair

Where Would You Use a Large Stainless Steel Nozzle and Why?

This is a question that we are sometimes asked by clients who look at our complete Air Nozzle range and see that we have everything from the tiniest M4 nozzle up to some really large ones that fit a 1-1/4” steel pipe. So, what would you use model 1114SS for anyway?

I just so happen to have a perfect scenario for you as described below.

A recent customer inquired with me about some method to blow off large diameter electrode holders for a furnace application. For those of you who do not know, furnaces used to smelt aluminum, zinc, steel and other alloys tend to be very hot and dirty places.

Furnace

Being as such, a lot of debris tends to collect on horizontal surfaces including those of the electrode holders themselves.

electrode holder

What happens is dirt and dust are building up on the top of the holder and when it is opened it is becoming trapped between the holder and electrode causing arcing to go on inside the holder. The environment the solution will need to work in runs about 1500 – 1600°F. The area immediately around these holders is even hotter. So any nozzle placed in that environment will need to be able to withstand that temperature.

The solution: (3) model 1114SS (1 NPT Stainless Steel Super Air Nozzles) are placed in a triangular configuration to blow all the debris off of the top surface of the holder and electrode prior to opening to completely eliminate the arcing problem that had been occurring.

The key to the solution was to have an effective force generating nozzle that could project maximum force at distances well over 2 meters from a target and do so in a very hot application.

So, now you have one very good idea of how and where the larger Stainless Steel Super Air Nozzles can be used.

Neal Raker, Application Engineer
nealraker@exair.com

Just Me and My Shadow

It’s that time of the year when we use groundhogs to predict how low it will be until spring. I never understood the concept, but I guess if he sees his shadow it scares him back into his burrow. In any event, winter is going to end and summer to follow.  It happens every year.High Temp Cabinet Cooler

Lurking in the summer shadows is “Mayhem” who will shut your production down because of overheated control panels. It happens every year.

You can protect yourself from evil “Mayhem” with the assistance of an EXAIR application engineer. They will demonstrate how you can cool your panels with no Freon or moving parts with an EXAIR Cabinet Cooler System.

Avoid “Mayhem” this summer and call one of our application engineers at   1-800-903-9247, or click on the chat icon to the left.

Joe Panfalone
Application Engineer
Phone (513) 671-3322
Fax (513) 671-3363
Web: http://www.exair.com
Twitter: http://www.twitter.com/exair_jp
Facebook: http://www.facebook.com/exair