Tag: Ball Valve

EXAIR Solenoid Valves and Ball Valves

Published on by John BallLeave a comment

EXAIR has been a pioneer in compressed air products for efficiency, safety, and quality.  We have designed our products using some interesting inventors from the past; like Henri Coanda and Giovanni Venturi.  These fluid dynamic engineers found a way to entrain ambient air.  We use these phenomena to increase the efficiency of our products by adding free ambient air to the airstream.  This will create a hard-hitting force without using a lot of compressed air.  Since compressed air is very expensive to produce, it will save you much money when using our blow-off devices.  To save even more money, EXAIR does offer valves to turn off the compressed air supply when not in use.  In this blog, I will go over the types of valves that we have.

The Manual Valves allow operators to turn on and off their system by hand. The full-flow ball valves range from ¼” NPT to 1 1/4” NPT in size and will not restrict flows.  EXAIR also offers a manual foot pedal valve for hands-free operations.  This ¼” NPT foot valve has a 3-way operation and works great if the operator has to use both hands in their process.

EXAIR also offers Solenoid Valves to turn on and off the supply of compressed air electrically for automated systems. We offer Solenoid Valves in three different voltages; 110Vac, 240Vac, and 24Vdc.  They have a large range of flows with ports ranging from ¼” NPT to 1” NPT.  All models are UL listed and are CE and RoHS compliant.

In more elaborate situations, EXAIR has attached these solenoid valves to a miniature PLC-like controller.  It is called the Electronic Flow Control, or EFC.  It uses a photoelectric eye to detect the part and trigger a timing sequence.  We have eight different timing operations to best combine the trigger mechanism with the blow-off device.  This is the next step in optimization, which will keep the compressed air usage to a minimum. 

EXAIR created a chart that shows “Six Steps to Optimizing Your Compressed Air System.”  Even though EXAIR has the most efficient products on the market for pneumatic systems, we still want to help our customers save even more money.  When not in use, the compressed air should be turned off, according to the fourth step.  In this blog, I discussed some products that can assist you with this.  If you wish to discuss further how to optimize your compressed air system, an Application Engineer at EXAIR will be happy to assist you. 

John Ball
Application Engineer


Email: johnball@exair.com
Twitter: @EXAIR_jb

Powerful, Efficient, and OSHA Compliant: EXAIR Super Blast Safety Air Guns

Published on by Russ BowmanLeave a comment

Earlier this year, EXAIR introduced the TurboBlast® Safety Air Gun. They offer the same performance as a number of our Super Blast Safety Air Guns, with some noteable features:

  • Nozzle Guard protects the Super Air Nozzle from damage that could be caused by incidental contact during use.
  • Gate Valve option for easy flow adjustment by the operator, with a simple twist of the ring!
  • Rugged AND comfortable elastomer grip with pushbutton trigger for optimal ergonomics.

These, combined with the features they share with our four most powerful Super Blast Safety Air Guns (high force, automatic shutoff, 3 and 6 foot extensions) make it one of the most innovative blow off products on the market today. With all that going for the TurboBlasts, we still want to emphasize that they’re offered as an enhancement to – and not a replacement for – the Super Blast line. Consider:

Super Air Nozzle Clusters. Because of the Nozzle Guard, Clusters aren’t offered with the TurboBlast products. Clusters concentrate their high force, powerful airflow on a smaller target area than comparable single Super Air Nozzles:

*Force measured at 12″ (305mm) from target. Sound level measured at 3ft (914mm). All measurements taken at 80psig (5.5 BAR).

Back Blow Nozzles. Also because of the Nozzle Guard, the Model 1008SS 1 NPT Back Blow Nozzle is offered on the Super Blast, but not the TurboBlast. It’s made for blowing out pipe with inside diameters from 2″ to 16″ (51-406mm):

EXAIR Super Blast Safety Air Guns fitted with our 1 NPT Back Blow Nozzles are available with 1ft (top left), 3ft (top right) or 6ft (bottom) extensions.

Spring-To-Close Ball Valve. While the ergonomic, pilot actuated pushbutton trigger on the TurboBlast Safety Air Guns is likely to be preferred in a number of situations, the full hand grip of the Super Blast Safety Air Gun’s ball valve proves to be more suitable for certain positions, like when the device is to be operated above shoulder height:

The ball valve handle essentially becomes part of the operator’s grip when using this Model 1215-3 Super Blast Safety Air Gun in an overhead space blow off application.

EXAIR is in the business of helping you get the most out of our products – and your compressed air system. If you have questions, I welcome the opportunity to help…give me a call.

Russ Bowman, CCASS

Application Engineer
EXAIR
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Let Solenoid Valves and Ball Valves save you Money!

Published on by Jordan T ShouseLeave a comment

Step 4 of the Six Steps to Optimizing your compressed air is to turn off your compressed air when it is not in use. This step can be done using two simple methods either by using manual controls such as ball valves or automated controllers such as solenoid valves. Manual controls are designed for long use and when switching on and off are infrequent. Ball Valves are one of the most commonly used manual shut offs for compressed air and other fluids.

  • Manual Valves allow for operators to turn on and off their system by hand. The full-flow ball valves range from ¼” NPT to 1 1/4” NPT in size and will not restrict flow.  EXAIR also offers a manual foot pedal valve for hands-free operations.  This ¼” NPT foot valve has a 3-way operation and works great if the operator has to use both hands in their process.
  • Solenoid Valves are a way to turn on and off the supply of compressed air electrically for automated systems. We offer solenoids in three different voltages; 110Vac, 240Vac, and 24Vdc.  EXAIR has a large range of flows with ports ranging from ¼” NPT to 1” NPT.  All models are UL listed and are CE and RoHS compliant.
Top Left: Solenoid Valve , Bottom: Manual Foot Valve , Right: Manual ball valve

By turning off your compressed air, whether it be with manual or automated controllers, a company can minimize wasted compressed air and extend the longevity of the air compressor that is used to supply the plants air. The longevity of the air compressor is increased due to reduced run time since it does not need to keep up with the constant use of compressed air. Other benefits include less use of compressed air and recouped cost of compressed air. 

EXAIR’s Ball Valves sizes 1/4″ NPT to 1-1/4″ NPT

If you have any questions on how these easy to install accessories can help save you money give us a call! One of our application engineers will be happy to assist!

Jordan Shouse
Application Engineer

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Six Steps to Optimizing Compressed Air: Step 4, Turn it Off When Not in Use

Published on by codybiehleLeave a comment

Step 4 of the Six Steps to Optimizing your compressed air is to turn off your compressed air when it is not in use. This step can be done using two simple methods either by using manual controls such as ball valves or automated controllers such as solenoid valves. Manual controls are designed for long use and when switching on and off are infrequent. Ball Valves are one of the most commonly used manual shut offs for compressed air and other fluids.

Automated controllers allow your air flow to be tied into a system or process and turn on or off when conditions have been met. Solenoid valves are the most commonly used automated control device as they operate by using an electric current to open and close the valve mechanism within. Solenoid valves are some of the more versatile flow control devices due to the fact that they open and close almost instantaneously. Solenoid valves can be used as manual controls as well by wiring them to a switch or using simple programming on a PLC to turn the valve on or off using a button.

EXAIR’s Solenoid Valves
EXAIR’s Electronic Flow Controller (EFC)

 

Some good examples of automated controllers are EXAIR’s Electronic Flow Controller (a.k.a. EFC) and EXAIR’s Thermostat controlled Cabinet Coolers.  

The EFC system uses a photo eye to detect when an object is coming down the line and will turn on the air for a set amount of time of the users choosing. This can be used to control the airflow for all of EXAIR’s products. EXAIR’s Thermostat controlled Cabinet Coolers are used to control the internal temperature of a control cabinet or other enclosures. This is done by detecting the internal temperature of your cabinet and when it has exceeded a temperature which could damage electrical components it will open the valve until a safe temperature has been reached, then turn off.    

By turning off your compressed air, whether it be with manual or automated controllers, a company can minimize wasted compressed air and extend the longevity of the air compressor that is used to supply the plants air. The longevity of the air compressor is increased due to reduced run time since it does not need to keep up with the constant use of compressed air. Other benefits include less use of compressed air and recouped cost of compressed air. 

EXAIR’s Ball Valves sizes 1/4″ NPT to 1-1/4″ NPT

If you have questions about our compressed air control valves or any of the 16 different EXAIR Intelligent Compressed Air® Product lines, feel free to contact EXAIR and myself or any of our Application Engineers can help you determine the best solution.

Cody Biehle
Application Engineer
EXAIR Corporation
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