Video Blog: What to Expect From EXAIR

Here’s our latest video.

It doesn’t say things like we have 99.9% on time shipping for 23 years in a row, or that we constantly add new products to our 15 product lines which help you solve even more problems in your facility. It doesn’t say order by 3pm and you can expect same day shipping or any of the nice things our customers say about their experience with us:

  • “Great Service!!!” – Carlos H., metal packaging manufacturer
  • “Very prompt and answered all of my questions!” – Michael W., connector and sensor manufacturer
  • “Very professional, knowledgeable” – Jose P., CNC machining and metal services
  • “Great info about [the] product I asked about…..very very helpful” – Joe O., home air conditioner manufacturer

But it does say a lot of other things you can expect when doing business with EXAIR.

Watch it now…

 

Super Air Wipe Overview

What do you do when you need to cool, blowoff, or dry extruded objects? How will you support the products to do these tasks, and how will you get your extrusions through them? Consider using engineered compressed air products air for these applications to provide instant on/off capability, fine tuning adjustment of the air flow, low noise levels and OSHA safety. The EXAIR Super Air Wipe is designed to work well with continuous production products like extrusions, wire and cable.

Super Air Wipe extrusion save
Implementing a Super Air Wipe salvaged a $30,000 job for this customer. Read all about it in our Case Study Library (registration required)

The Super Air Wipe is a highly efficient compressed air powered device that provides a uniform 360° air stream that is ideal for blowoff, drying, cleaning and/or cooling of pipe, cable, extruded shapes, hose, wire and more.

The clam shell design of EXAIR’s Super Air Wipe offers easy clamping around the surface of the material moving through it that eliminates the need for time-consuming and cumbersome threading.  All models utilize stainless steel screws and shims and for sizes up to 4″ (102mm) a Stainless Steel wire braided connecting hose is included.  Aluminum models are rated for temperatures up to 400°F (204°C) and stainless steel models for temperatures up to 800°F (427°C).

Mounting the EXAIR Super Air Wipe is very easy, it can be accomplished by using either the 1/4 – 20 tapped holes on the downstream side or by utilizing a hard pipe compressed air supply line.  Connecting the EXAIR Super Air Wipe to your compressed air supply is straightforward, there are (2) 1/4 FNPT compressed air inlets on throat sizes up to  7″ (178mm) diameter (one on each half), while the 9″ (229mm) & 11″ (279mm) diameters have a total of (4) 1/4 FNPT compressed air inlets (two per half) to ensure proper air volume for maximum performance.

Prior to the introduction of the Super Air Wipe, one way to blow off, dry, or clean extruded objects was to use a ring of air nozzles. The high air consumption and noise levels of the nozzles along with inconsistent air velocity often delivered poor results.

 

ring nozzle blow off

The Super Air Wipe, which is similar to the construction of EXAIR Super Air Knife provides a high volume, high velocity airflow that is uniformly ejected from the entire 360° of its inner diameter. The airstream adheres to the surface of the material running through it (Coanda Effect) to effectively wipe, clean or dry surfaces.

To further explain how the EXAIR Super Air Wipes work, reference the animation below: Compressed air flows through the inlet (1) of the Air Wipe into the annular chamber (2).  It is then throttled through a small ring nozzle (3) at high velocity.  This primary airstream adheres to the Coanda profile (4), which directs down the angled surface of the Air Wipe.  A low pressure is created at the center (5) inducing a high volume flow of surrounding air into the primary airstream.  As the airflow exits the slot, it creates a conical 360° ring of air that will attach to the surface of the material running through it (6) uniformly wiping the entire surface with the high velocity airflow.

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How The Super Air Wipe Works

The EXAIR Super Air Wipe is 1.13″ (29mm) thick on all (11) Aluminum models that range in size from 3/8″ (10mm) to 11″ (279mm) throat diameter and all (5) Stainless Steel models that range in size from 1/2″ (50mm) to 4″ (102mm).   The performance can be altered by changing the inlet air pressure or by adding an additional shim, which will nearly double the force!

Super Air Wipe Family Photo
The Aluminum Super Air Wipe is available in 11 sizes 3/8″, 1/2″, 1″, 2″, 3″, 4″, 5″, 6″, 7″, 9″ & 11″; the Stainless Steel Super Air Wipe comes in 5 sizes, 1/2″, 1″, 2″, 3″ & 4″…all from stock!

So when you need to cool, blow off or dry extruded objects or are looking for expert advice on safe, quiet and efficient point of use compressed air products, give us a call.  We would enjoy hearing from you!

Steve Harrison
Application Engineer
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Video Blog: EXAIR’s Efficiency Lab

If you’d like to know how efficient (or not,) quiet (or not,) and effective (or not) your current compressed air devices are, the EXAIR Efficiency Lab can help.  For more details, we hope you’ll enjoy this short video.

If you’d like to talk about getting the most out of your compressed air system, we’d love to hear from you.

Russ Bowman
Application Engineer
EXAIR Corporation
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Custom Products Designed Just for Your Application

Because EXAIR designs and manufactures our own products, if you need something a little different we can probably help. This is true throughout our entire product line, the following examples are of our Line Vac products.

Do you have an application that may not be best served by one of our stock Line Vac products? While we have quite a variety of both materials, sizes, and connection types sometimes a special application requires a special solution. For this reason,  EXAIR manufactures special Line Vacs suited EXACTLY for the type of application or environment that it’ll be operating in.

This special Miniature Line Vac was manufactured with barb fittings and designed for a manufacturer of integrated circuit chips. It was used to remove microscopic debris during the chip making process. It’s small overall footprint makes it ideal for applications requiring tight mounting conditions. It has also been used by other manufacturers to vacuum liquid and chips from small drilled holes. While the Line Vac isn’t typically suitable for liquids, the higher vacuum level associated with the smaller Line Vacs makes it a possibility.

ldlvspec1

This next special Line Vac was used to convey fine powders or granulated materials from a hopper. While this is a pretty straight-forward application for a standard Line Vac, their material could sometimes be moist which would pack the tube and restrict the flow of material. The funnel-shaped design created a suction on the existing tube that permitted a continuous product flow.

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This flanged Line Vac was used to retrofit existing machinery to remove acidic vapors resulting from surface etching of a silicon wafer. Where this would typically be a nice fit for a Stainless Steel Air Amplifier, the existing exhaust piping was lengthy with many bends that would have caused back pressure on any Air Amplifiers. In this case, they needed the high velocity airflow from the directed nozzles of the Line Vac to overcome this downstream resistance.

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In addition to making Line Vacs in different shapes and sizes, we can also use special materials. In this instance, the special flanged Line Vac was manufactured out of PVDF (Polyvinylidene Flouride) due to its superior corrosive resistance. The Line Vac would be regularly exposed to a chloride wash that would corrode even stainless steel. It was also manufactured with special QF flanges to allow for easy assembly and removal of the conveying hoses for cleaning purposes.

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As you can see the sky is the limit when it comes to potential styles of Line Vacs. Don’t think just because you don’t find something you need in the catalog that EXAIR can’t do it! We’ll create special manufactured products for just about anything that you can find in the catalog, not just the Line Vacs. Whether it’s custom-length Super Air Knives or special Air Amplifiers we can make it happen. Reach out to an Application Engineer today for help designing a solution, just for YOU!

Tyler Daniel
Application Engineer
E-mail: TylerDaniel@exair.com
Twitter: @EXAIR_TD