A Unique Application For An Air Knife? – Our Custom Solutions Have You Covered

The EXAIR Super Air Knife is the best compressed air operated blow off product ever made. That’s a bold statement, but we can stand behind it:

*They’re the quietest and most efficient on the market. We’ve tested them rigorously, and have verified data from actual users who have replaced competitors’ product with them.
*They come in (16) sizes, from 3 inches to 9 feet in length.  And they can be coupled together for even greater lengths.
*We make them in different materials:

  • Durable, lightweight aluminum for a variety of general purpose applications
  • Type 303 Stainless Steel for environments subject to chemically corrosive elements; also good for temperatures to 800F (427C)
  • Type 316 Stainless Steel for even higher corrosion resistance and strength. Ideal for food, pharmaceutical and surgical product applications.
  • PVDF (with PTFE shims & Hastelloy hardware) for the most aggressive environments: electroplating, solar cell manufacturing, lithium ion batters, caustics, brines, etc.

*We have them in inventory, ready to ship quickly. All of them.

As the title intimates, calls regarding “unique applications” are fairly common, and the Super Air Knife provides a great solution to many of them.  Consider these situations:

*A machine builder had to fit an air knife in a 43″ channel.  We had it covered: we made them a custom (non-stock) 43″ 303SS Super Air Knife and shipped it in three days.
*A user needed 15″ (and only 15″) of air flow.  A Model 110018 18″ Aluminum Super Air Knife, off the shelf, would provide an “overflow” which would disturb product in the vicinity of the blow off.  We had it covered…a custom shim can be made to provide 15″ (and only 15″) of air flow out of an 18″ Super Air Knife.  It only takes a couple of days to get the special shim. We can make shims to center the airflow, keep it all on one side of the knife, have it come out two separate areas etc.

We’ve also made a variety of special Air Knives, when more than just length is a consideration.  So, even if your application is “Unique” (with a capital “U”,) it’s very likely that we still have you Covered (with a capital “C”.)  If you don’t believe me, give us a call.  We’ve got you covered.

Russ Bowman
Application Engineer
Find us on the Web
Follow me on Twitter
Like us on Facebook

Everybody Wants Options III: Options You Can’t Live Without

I wanted to call today’s blog “Everybody Wants Options III: Back to the Future Past.” But, I wanted to get your attention so I settled on Options You Can’t Live Without. In this case, I’ll choose to jump on the bandwagon and just like Hollywood, if we have a hit of a blog topic, we are going to make as many sequels as we can. After Justin wrote about ordering options in Everybody Wants Options, Russ followed it up with the blockbuster Everybody Wants Options II: Is Bigger Better?. I hopefully will conclude the series with “Everybody Wants Options III: Options You Can’t Live Without:, which is also the conclusion to my OSHA compliant Air Gun Primer, which I have already started here and here.

I don’t know though, maybe in twenty years they will want to make two more trilogies after “the mouse” buys us. Perhaps even JAR JAR Binks could write the blog.  …Mesir wants Yousir to buy BEST AIR NOZZLE EVER… 

Last week, I spoke about how important it is to get the right air gun for your shop, so that your employees are safer, more efficient and effective.  Today, I want to talk about the Safety Air Gun themselves and why you would select each one.

EXAIR Safety Air guns include the Precision Safety Air Gun, the Soft Grip Safety Air Gun, the Heavy Duty Safety Air Gun, and the Super Blast Safety Air Gun.

Left-right:  Precision, Soft Grip w/Stay Set Hose, Heavy Duty w/Rigid Extension, & Super Blast Safety Air Guns

The first step in figuring out which gun will work for you is to figure out how much force and flow you need to get the job done. If you do not know the force and flow of your existing solution, the second step is to contact EXAIR and speak with one of our Application Engineers. They can assist you with the best choice air gun for your application or measure force, flow, and noise levels of any of your current air nozzles, open pipes, air guns etc. and provide a report through our efficiency lab service.

The Precision Safety Air Guns are the smallest, lightest and lowest flow safety air guns. This gun has the smallest diameter nozzle and extension which fits in to tight spaces. It will fit best in smaller hands, and is suitable for light duty applications and environments. They can generate between 2 ounces to 8.1 ounces of force. They can produce flows between 2.5 SCFM to 8.3 SCFM of compressed air.

Our most common Safety Air Guns are the Soft Grip Safety Air Gun. These guns are cast aluminum with a comfortable ergonomic grip to help relieve fatigue. Soft Grip guns resist rugged industrial environments and have a built in hanger hook for easy storage. They utilize the same small nozzles as the Precision Safety Air Guns, but can also use EXAIR’s whole series of air nozzles up to 1/2 NPT Safety Air Nozzle.  These flows range from 2.5 SCFM up to 60 SCFM. The force of these guns can range from 2.0 Ounces up to 3.3 pounds of force.

If the Soft Grip Safety Air isn’t enough power for your shop, the Heavy Duty Safety Air Gun will give you a powerful rugged gun for industrial environments.  This gun is also cast aluminum with a slightly larger handle and a soft rubber grip with a full length trigger. The Heavy Duty Safety Air Gun features a steel 3/8″ NPT air inlet for added durability against the harshest of environments.  This air inlet can generate force from 22 ounces of force up to 3.3 pounds of force.

Finally, if you need more than the Heavy Duty Safety Air Gun, we have to call the Super Blast Safety Air Gun, which can generate up to 23 pounds of force.  Batten down the hatches when you turn this thing on and it will conquer the heaviest duty blow off or cleaning applications such as removing scale from steel.  This gun features an Spring Loaded Manual Valve, which will automatically shut off, if dropped.

And don’t forget…on top of these choices of guns and nozzles, EXAIR’s air guns can be outfitted with light weight aluminum extensions up to 72″ long. They also can be outfitted with a chip shield for eye protection.  If you need to get into a tight spot we have Stay Set Hoses mounted on the Heavy Duty Safety Air Gun or Soft Grip Safety Air Guns.

That’s more options than you can get on your Chevy.  Give an Application Engineer a call, if you have any questions.

Dave Woerner
Application Engineer
Davewoerner@EXAIR.com
@EXAIR_DW

Everybody Wants Options

It was a nice Saturday morning, I had the day all planned – cut the grass, edge the driveway, sidewalk and flowerbeds, maybe reorganize the garage, when the phone rang. “Justin, this is your mother, what are you doing today? I was hoping you could go with us to help me pick out a new car”. Now, anytime she feels the need to identify herself as my mother, this typically means my plans are irrelevant. So what she was really saying was, “whatever you have planned for today, cancel it.” Of course I wanted to be a good son, so I rearranged my plans and politely accepted the offer – what other option did I really have?

I was pleasantly surprised as she had actually done a little research and narrowed her decision down to two different manufacturers and two different models. What she wasn’t prepared for, were all of the options that she needed or wanted. (As we know – what the salesman says you WANT versus what you actually NEED, are two completely different things).

Sunroof? Heated Seats? Reverse sensing system? Fog lights? 4-Cylinder or V6? Leather or Cloth Seats? Etc.  She was overwhelmed to say the least. Since, she liked the way both vehicles drove, it was going to come down to the options she wanted and the extra price for those options.

After a grueling (for me) 6 hours, she made her decision and took delivery of her new car last week. She is very happy with her choice and the options she chose. I, on the other hand, was surprised at how long it takes to teach your mother about the options she chose on her new car. It’s now on to Father’s Day to discover what sort of options my Dad may have planned for me this weekend.

Image

At EXAIR, our customers sometimes ask what options we offer for placing their order. We make it easy for you and yet you still have plenty of options to choose from.

To place your order:

  1. Email your order to orders@EXAIR.com
  2. Enter your order online at http://www.exair.com/
    • – If you have a model number go to the quick order box in the right hand, grey column
    • – Browsing for a need? Go to the “Buy Now” section in the black, top navigation bar
  3. Call in your order to 1-800-903-9247
  4. Fax in your order to 1-866-329-3924
  5. Or even stop in and we’ll get it taken care of while you wait

If you have any technical questions or an application that requires assistance, we have an option for that too – you can contact an Application Engineer.  We strive to ensure that no matter how you prefer to reach us, it is easy, straight forward, and in a timely manner.

Justin Nicholl
Application Engineer
justinnicholl@EXAIR.com
@EXAIR_JN