Drilled pipes, like the one shown above, are all too common in industrial settings for processes where a wide surface area needs to be treated. Their popularity can be attributed to how cheap and easy they are to make but in actuality they are very expensive to operate, as they waste large amounts of compressed air, and are very dangerous to operate.
We frequently take calls from customers looking for a more energy efficient, safer solution to replace these types of blowoffs. EXAIR manufactures 3 different styles of Air Knife – the Super, Standard and Full-Flow – that are the ideal solution for wide coverage applications. Today, I would like to provide an overview of our award wining Super Air Knife.
The Super Air Knife is our most efficient air knife in regards to compressed air usage, using only 2.9 SCFM per inch of knife length @ 80 PSIG. It is also the quietest on the market today at only 69 decibels. The Super Air Knife provides the highest air velocity of the 3 styles offered by EXAIR and produces 2.5 ounces of force per inch at 80 PSIG operating pressure. We offer stock lengths from 3” up to 108” in single piece construction with available materials of aluminum, 303ss and 316ss. We also offer PVDF (Polyvinylidene Fluoride) up to 54” for harsh environments.
The Super Air Knife provides a laminar airflow across the entire length with hard-hitting force. They also give a 40:1 amplification rate meaning they entrain 40 parts of the surrounding room air for every 1 part of compressed air used, producing a large volume outlet flow.
For applications requiring an air knife length longer than 108″, we offer a coupling bracket kit that allows you to connect two Super Air Knives together for a seamless, uninterrupted flow. Kits are available in aluminum, 303ss or 316ss to match the construction of the knife.
In addition, we also offer plumbing kits as an accessory item. For aluminum Super Air Knives, we offer cut to length nitrile/PVC hose and brass fittings and for stainless steel and PVDF knives we offer 316ss cut-t0-length pipe and fittings.
If you have any questions on how the Super Air Knife might fit into your process, please contact an Application Engineer.