Safety Air Guns – True Cost of Ownership

There are many inexpensive, cheaply made air guns out on the market.  If evaluated solely on purchase price, the decision of what air gun to buy seems obvious.  Only when you consider all the cost of ownership and operation, does the best direction become apparent.

A popular thumb lever operated air gun, readily available online has a base purchase price of $6.11.  The List price of the EXAIR model 1210 Soft Grip Safety Air Gun is $81.00. Wow- big difference you think, I am surely not going to spend that kind of money on a simple air gun.  Let’s take a look of the true cost of ownership for each of the guns.

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Thumb Operated Air Gun
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EXAIR Model 1210 Soft Grip Safety Air Gun

We tested both the model 1210 and the other gun utilizing our Efficiency Lab service. We tested at 80 PSIG of supply pressure and measured and recorded air consumption, force and sound levels. Results of this testing is shown below.

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From the test data, the other gun is able to provide 9% more force, but at a cost of 35% greater compressed air consumption, 5.64 SCFM more, along with an 18 dBA sound level increase (a sound level where hearing protection is needed, an additional cost to be incurred.)

If we examine the compressed air consumption, we can calculate the yearly compressed air usage, considering 4 hour per day of operation, 5 days per week, for 50 weeks out of the year.

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A general rule of thumb for industry is that 1000 SCF of compressed air costs $0.25 to produce.Capture

As you can see, after 1 year of operation the Soft Grip Safety Air Gun has already paid for itself with compressed air savings, not to mention significantly reduced sound levels, well within the OSHA Standard 29 CFR – 1910(a) for Maximum Allowable Noise Exposure. To read more about the OSHA Standard, see this EXAIR blog. An EXAIR Safety Air Gun will continue to bring you benefits after this ROI period, and includes many other feature you do not receive with the cheap air gun.

You get the EXAIR 5 Year Built to Last Warranty which covers defects in workmanship and materials.  EXAIR’s safety air guns lead the way in standards and certification – we meet or exceed relevant OSHA standards, carry the CE mark and utilize a conflict mineral free supply chain.  We offer (5) types of Safety Air Guns, all offering ergonomic, comfortable, lightweight operation.

Safety Air Guns are also available with optional Chip Shields and Extensions (in lengths of 6″ to 6′) along with many different nozzle sizes (2.5 SCFM to 460 SCFM of air flow) and a variety of materials (Zinc Aluminum alloy, Stainless Steel, brass and PEEK plastic) to allow the configuration of the best air gun for your application.  EXAIR Safety Air Guns are great for use in applications ranging from light dust removal from delicate circuit boards to large scale, long distance, wide area blow off, cooling and drying applications and everything in between.

Be sure to check out the new VariBlast Compact Safety Air Gun for variable flow with the squeeze of the trigger!

If you have questions regarding the Safety Air Guns, or would like to talk about any EXAIR Intelligent Compressed Air® Product, feel free to contact EXAIR and myself or one of our Application Engineers can help you determine the best solution.

Brian Bergmann
Application Engineer

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Engineered Air Nozzles Reduce Noise Levels and Outlet Pressure, Meeting OSHA Requirements

“My operators are complaining that our air guns are too loud, how can you help me?” – is a very common inquiry we receive here at EXAIR on almost a daily basis. Many open end blowoffs or air guns fitted with nozzles that have cross drilled relief holes create high pitch wind shear, resulting in excessive noise levels, sometimes exceeding 100+ dBA. This not only is a safety concern but also an OSHA violation.

Variety of Air Nozzles that produce dangerously loud noise levels

Loud noises and the length of exposure time can lead to significant health concerns such as long term hearing loss, increased stress levels and potential injury due to lack of concentration. The Occupation Safety and Health Administration (OSHA) introduced Standard 29 CFR 1910.95(a) as a way to protect workers from job related injuries associated to potentially dangerous sound levels. Per the Standard, at 90 dBA an operator is limited to a maximum of 8 hours of constant exposure. As noise levels increase, the allowable exposure time decreases, in some cases slowing production, costing a company on their bottom line.

 

EXAIR’s Air Nozzles are engineered so they entrain surrounding air across the profile of the nozzle, which produces a smoother airflow, ultimately reducing wind shear, resulting in much lower sound levels, meeting the OSHA Standard.

Illustration showing the air travel of our Super Air Nozzles

 

In addition, our Air Nozzles also meet the OSHA Standard 1910.242(b) for 30 PSI dead end pressure. All of our engineered Air Nozzles provide a relief or a safe path for the air to exit if the nozzle were to be blocked or pressed against an operator’s body so the exiting air pressure will never reach 30 PSIG.

All of EXAIR’s Air Nozzles are available with standard NPT threads to easily adapt to existing air guns. We also off our full line of Safety Air Guns which are fitted with our engineered nozzles, providing an “off-the-shelf” OSHA compliant solution. For help selecting the best product to replace your existing device or if you have a new application you would like to discuss, give us a call at 800-903-9247.

Justin Nicholl
Application Engineer
justinicholl@exair.com
@EXAIR_JN

 

EXAIR Air Guns Increase Safety And Reduce Air Use

Many times we receive calls from customers that fall right in line with our focus here at EXAIR  – providing Intelligent Compressed Air Products that improve overall safety for operators and plant personnel in industrial operations as well as reduce compressed air usage, ultimately lowering energy costs. Such was the case last week when I received an inquiry from a customer who was looking for a handheld device that could easily attach to their existing air hose to replace the loud and inefficient homemade air nozzles they are currently using to blow off steel chips and coolant from their saws and drills. Their current set up includes a combination of smashed air guns, similar to the one shown below, some small open tubes and cheap plastic nozzles. The blowoffs were working but their operators were starting to complain about excessive noise during operation and notice the compressor in the area was running continuously during the cleaning cycle. Their first proposed solution was to lower the supply pressure which did lower the sound level and air usage somewhat, but now the exiting airflow wasn’t powerful enough to clear the debris. After doing an internet search they decided to reach out to EXAIR for assistance.

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Crushed guns create high pitch wind shear and provide no relief path for the air to exit safely

All of the Safety Air Guns we offer utilize our Air Nozzles which are engineered to meet or exceed OSHA Standard CFR 29 – 1910.95(a) for allowable noise exposure levels. As the Standard reads, when employees are subjected to sounds in excess of 90 dBA, some type of engineered controls should be used to lower the sound to a permissible level. Prolonged exposure to excessive noise can result in serious health issues, like tinnitus or a constant ringing of the ears, as well as stress and reduced productivity. In addition, our engineered Air Nozzles cannot be dead ended, meeting OSHA Standard 1910.242(b). With the design of our Air Nozzles, there is always a safe path for the air to exit so the outlet pressure will not reach 30 PSIG if the nozzle exhaust were to be blocked or pressed against the skin.  Due to this design, our units are safe to operate at higher pressure, resulting in a high velocity, forceful airflow.

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Model 1210 – Soft Grip Safety Air Gun

For this application, I recommended the customer use our Model # 1210 Soft Grip Safety Air Gun. This particular unit incorporates our Model # 1100 Super Air Nozzle which produces a low sound level of 74 dBA, well within the OSHA guidelines, and consumes only 14 SCFM @ 80 PSIG while having the necessary power to solve their application.

Justin Nicholl
Application Engineer
justinnicholl@exair.com
@EXAIR_JN

EXAIR Safety Air Guns Quickly Remove Years Of Debris From Large Building’s Ceiling

The air gun is a quintessential tool found in a variety of settings. Machinists will use them to blow chips, debris, and coolant from parts as they’re being finished. They’re commonly used for final cleanup before an item is packaged…nobody wants to open up a brand new product and find dust, dirt, or dried-up coolant spots on it. They can make a quick job of cleaning off a work bench…if you intend to sweep the floor afterwards, that is. In fact, larger air guns can even be used to “sweep” the floor.

I recently had the pleasure of assisting a user who was going completely the other way…from the floor, that is. His company had been contracted by the new owners of a rather large show facility to “rehab” the building. Before they could do anything, though, he needed to clean years and years (and years, he said) of dust, sediment, cobwebs, and other various debris, from the open rafters overhead. All 42,000 square feet of overhead. And, because of their schedule for getting the facility ready for upcoming shows, it needed to be done quickly.

After discussing the application and comparing the capabilities of our various Safety Air Gun offerings to the available compressed air supply, I recommended, and they purchased, two Model 1360-48 Heavy Duty Safety Air Guns, fitted with Model 1106 High Force Super Air Nozzles. These made short work of a big part of the job, allowing them to move quickly on to the rest of the building restoration.

If you’ve got a cleanup job…big or small…perhaps an EXAIR Safety Air Gun is the solution. We’ve got them ranging from the Model 1408SS Precision Safety Air Gun, fitted with our 1108SS Atto Super Air Nozzle (2.5 SCFM; 2.0 ounces of force,) to the Model 1218-6 Super Blast Safety Air Gun, which uses our largest High Force Super Air Nozzle, the 1120 (460 SCFM, 23 pounds of force,) and 29 models in between. We can provide them with accessories such as Chip Shields, Stay Set Hoses, Rigid Pipe Extensions, and Compressed Air Hoses, as needed. Give me a call to find out which one is right for you.

Here are just 2 of our 53 distinct models of Safety Air Guns.  I bet we've got the one you're looking for.
Here are just 2 of our 53 distinct models of Safety Air Guns. I bet we’ve got the one you’re looking for.

Russ Bowman
Application Engineer
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