Light Duty Line Vac For Paper Trim Removal

Today I worked with a customer that manufactures a wide variety of material handling equipment including coil unwinders.  The engineer was calling because there was a special project for a coil unwinder that could handle a waste piece of paper trim.  As the metal coil is being unwound for delivery to a metal processing machine, the protective paper is pulled off and was to be collected into a waste receptacle for easy handling and disposal/recycling.  The engineer was hoping to replicate an existing system that used a hybrid blower system, with an extra compressed air nozzle, but in a simpler form.

Coil Unwinder

We proposed the use of the 4″ Light Duty Line Vac– shown below.130400The Light Duty Line Vacs offer an effective way to convey small and light materials a short distance. Like the standard Line Vac, the Light Duty Line Vac converts an ordinary hose or tube into a  conveyor for scrap, trim, and bulk materials.

When the process involves moving low volumes of materials over short distances, the Light Duty Line Vac is a great choice. The simplified (2) piece design offers effective conveying at a lower cost. As an added plus, the compressed air consumption is lowered to levels commensurate with handling the lighter materials, at lower volumes and short distances.  Using a pressure regulator to control the supply air allows for tuning of the transfer rate, and keeps air usage to the minimum amount needed.

The Light Duty Line Vacs are available with inlet/outlet diameters from 3/4″ up to 6″.  With no moving parts, maintenance free operation is assured.

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Light Duty Line Vacs – Available in 3/4″, 1″, 1.25″, 1.5″, 2″, 3″, 4″ and 6″ Diameters. All in Stock!

For other larger materials, higher transfer rates, corrosive environments, or abrasive materials, take a look at the other EXAIR Line Vac offerings including the aluminum, 303 and 316 stainless standard Line Vacs, the aluminum, 303 and 316 stainless steel Threaded Line Vacs, high temperature models, standard and threaded Heavy Duty Line Vacs, and lastly the new Sanitary Flanged 316 stainless steel type.

If you would like to talk about Light Duty Line Vacs or any of the EXAIR Intelligent Compressed Air® Products, feel free to contact EXAIR and myself or one of our Application Engineers can help you determine the best solution.

Brian Bergmann
Application Engineer

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EXAIR’s Super Air Amplifier Removes Scrap Label Trim

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Placement of the Super Air Amplifier tucked away in the machine

Recently I worked with our distributor in Peru that had a customer who was experiencing a nuisance issue one of their production lines. The company is a graphics company that serves many different food manufacturers in the Peruvian market. In this case, they were making a label for a salad dressing company. During the converting process, scrap trim is produced. This was falling to the ground, building up over time, and eventually would need to be cleaned up. To do so, they had to stop production and have an operator manually clean up the mess before restarting the machine.

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EXAIR’s Model 120021

Enter EXAIR’s Model 120021 Super Air Amplifier. The customer positioned the amplifier so that it would catch the scrap trim and convey it away from the machine. They positioned a waste receptacle about 6’ away and ducted the amplifier to carry the scrap to this bin. This eliminated their need to stop production and allowed them to run continuously. Before installing the Super Air Amplifier, they had to stop the machine approximately 4x or more per day for cleanup. At 10 minutes per, this was 40 minutes of lost production time per day! After proving the concept on this machine, the customer now plans to outfit another 3 with the same setup.

Because the material was so light and was only traveling a short distance, the Super Air Amplifier was a suitable solution. We’ve blogged in the past about similar applications where scrap trim is conveyed using a Line Vac. This is also a suitable solution, the Line Vac can be sized to accommodate your material and prevent excess scrap from accumulating and causing problems in your processes.

If you have a converting application that produces scrap trim, give us a call. We can help size an appropriate solution and make sure you’re not wasting valuable production time cleaning up the mess!

Tyler Daniel
Application Engineer
E-mail: TylerDaniel@Exair.com
Twitter: @EXAIR_TD

Getting A Little More Vacuum and Flow

Last week, a customer called and indicated that he was a long time user of the model 6013 High Velocity Air Jet.

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Model 6013 High Velocity Air Jet

The customer was using the Air Jet to remove light trim scrap from a manufacturing process. The Air Jets utilize the Coanda effect (wall attachment of a high velocity fluid) to produce air motion in their surroundings.  A small amount of compressed air to the Air Jet is throttled through an internal ring nozzle at speeds above sonic velocity.  In the above image, this produces a vacuum at the left side, pulling in large volumes of surrounding air. By utilizing this vacuum pull and ducting the right side exhaust, air and scrap stream to a collection area. The customer assembled a small, efficient, and inexpensive scrap removal system.

The reason the customer had called in was there were some recent changes to the manufacturing process and needed a bit more vacuum force and flow to handle larger scrap and longer travel. We explored using a larger shim, but they were already using the largest size (0.015″.) We talked about the other products that EXAIR offers (Air Amplifiers, Line Vacs) that are used for scrap removal and conveyance.  But with any change, there are usually other modifications and approvals that must be dealt with in order to proceed. So we hit upon the Adjustable Air Jet, which is an adjustable version of the model 6013.

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Model 6019 Adjustable Air Jet

The model 6019 Adjustable Air Jet utilizes an adjustable air gap in place of the fixed shim thickness.  This allows for greater air flow, which results in greater vacuum and conveyance distances. As is the case for many customers, we gathered some additional data to help this customer make a decision. We set up each of the units and tested them at maximum capabilities, and the model 6019 was shown to deliver upwards of 50% greater flow.  The customer felt certain this level of performance would handle what the changed process would require, and best of all, no modifications to any part of the set-up would be required, simply install the 6019 where the 6013 was currently placed.

The High Velocity Air Jet is also part of the model 1909 Blowoff Kit, and is also used in the model 8193 Ion Air Gun and model 8194 Ion Air Jet, for Static Elimination applications. Of course, each can be purchased as an individual item.

To discuss your application and how an EXAIR Intelligent Compressed Air Product can make your process better, feel free to contact EXAIR and myself or one of our other Application Engineers can help you determine the best solution.

Brian Bergmann
Application Engineer

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Find us on the Web
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Twitter: @EXAIR_BB

 

Super Ion Air Knife Removes Foil Dots In Lid Cutting Operation

I recently received an inquiry from a food manufacturer about a packaging line they were having issues with.  The plant fills continuous rows of thermo-formed cups which is then sealed with a single foil lid. Once sealed, a machine cuts the row to separate the cups, which creates small scrap pieces of foil. After the cutting operation, they try to collect as much of the waste trim as possible but some small pieces of foil, they call “dots”, cling to the surface of the cup and cutter due to static charge.  The company installed a vacuum collection hood in this area, to try and help keep the foil pieces or any dust from falling onto the cup during the process. While this did help somewhat, some dots would remain and eventually fall off further down the line, making small piles that needed to be manually cleaned to avoid potential jams, which slowed down their production cycle.

The cups are filled and separated on a 44″ wide, mesh-screen conveyor with individual lanes to process multiple rows of cups. After being cut, the cups are moved to the inspection area and then packaged for shipment.  I recommended they mount a 48″ Super Ion Air Knife above and below the cups and direct the airflow to the end where the vacuum collection hood is located. The idea is, as the ions eliminate the charge, the small foil dots will release and the laminar airflow would keep the parts moving toward the vacuum hood, thus removing all foil trim and preventing any piling of trim further down the production line.

The Super Ion Air Knife produces a sheet of ionized air capable of dissipating 5 kV in just a fraction of a second!

EXAIR offers a wide selection of Static Eliminators for use in a variety of industrial processes. If you are experiencing static concerns in a particular area or to discuss a specific process, please contact an application engineer for assistance.

Justin Nicholl
Application Engineer
justinnicholl@exair.com
@EXAIR_JN