Tag: compressed air cabinet cooler

EXAIR Leads Industry in Standards Compliance

Published on by Tyler DanielLeave a comment

EXAIR prides itself in offering products with high-performance and peak efficiency. All EXAIR products are manufactured to meet the strict requirements of a variety of different standards, ensuring that you receive a reliable, high-quality product that WILL perform to the specifications we publish.

Safety is a top priority for most companies. EXAIR’s line of Intelligent Compressed Air Products meet or exceed the strict safety standards set forth by both OSHA and the European Union. EXAIR products comply with OSHA 29 CFR 1910.242(b), the standard implemented to ensure safe operation of compressed air blowoff devices, and the EU General Product Safety Directive (2001/95/EC).

 Additionally, they comply with the noise limitation requirements set forth under 29 CFR 1910.95(a) and the EU Machinery Directive (2006/42/EC). From the Optimization product line, EXAIR’s Electronic Flow Control and the Electronic Temperature Control meet the low voltage standards of EU Low Voltage Directive (2006/95/EC). A CE label is placed on all products that comply with applicable directives.

A more recent edition to the EXAIR line of Cabinet Coolers has been our UL HazLoc and ATEX lines for maintaining safe operating temperatures for control panels in hazardous areas or ATEX Zones. In these spaces, it’s critical to have a product that’s designed for safe operation to alleviate any risks for fire or explosion due to combustible materials or vapors that may be in the atmosphere.

In the assembly of electrical products there can be hazardous materials used during production. The Restriction of Hazardous Substances, also known as RoHS or (2002/95/EC), restricts the use of materials such as: lead (Pb), mercury (Hg), cadmium (Cd), hexavalent chromium (CrVI), polybrominated biphenyls (PBB), polybrominated diphenyl ethers (PBDE), and four different phthalates. The electrical portions of EXAIR’s Static Eliminators, Electronic Flow Control, Electronic Temperature Control, Digital Flowmeter, solenoid valves, and thermostats all comply with the amendment outlined in the European Commission decision L 214/65.

EXAIR is also committed to providing products that are conflict mineral free. In support of Section 1502 of the Dodd-Frank Wall Street Reform and Consumer Protection Act, EXAIR complies with the conflict minerals rule to curb illicit trade of tin, tantalum, tungsten and gold in the DRC region. Using the CMRT 4.20 template, we’re able to document our supply chain to ensure our materials are not being sourced from places that could finance conflict in the DRC and surrounding countries.

According to regulation (EC) No 1907/2006 Title I, Article 3, paragraph 3, the European Union enacted legislation requiring substances and chemicals imported into the EU to be registered to ensure a high level of protection for human health and the environment. Per Title II, Article 7, paragraph 1, articles must be registered when a substance is intended to be released during normal conditions of use that would exceed 1 metric ton per producer per year. Since EXAIR products do not contain substances that are intentionally released, registration is not required.

If you’re looking to maintain compliance in your industry, EXAIR products have you covered. If you have any questions about these standards of compliance feel free to reach out to us. Our team of Application Engineers have years of experience in industry and are waiting to take your call.

Tyler Daniel

Application Engineer

E-mail: TylerDaniel@EXAIR.com

X: @EXAIR_TD

I’d Like To Buy a Valve

Published on by jasonkirbyLeave a comment

Both solenoid valves and ball valves function as on/off mechanisms to regulate flow within piping systems. Despite their similar roles, it is crucial to recognize the key differences between these two types of valves when selecting the most suitable option for your particular application.

Manual ball valves provide operators with the ability to manually shut off the air supply. We offer a range of full-flow ball valves, ensuring that there is no restriction on flow, with sizes available from 1/4″ NPT to 1-1/4″ NPT. These valves serve as an excellent solution for those seeking a straightforward and efficient method to manage air flow.

EXAIR stocks Solenoid Valves in a variety of sizes & voltages

Solenoid valves provide an electronic means to control the air supply, facilitating the development of more automated systems. Available in three voltage options—120VAC, 240VAC, and 24VDC—these valves accommodate a variety of flow rates and feature port sizes ranging from 1/4″ NPT to 1″ NPT. All models comply with RoHS and CE standards and are UL-listed, ensuring safety and reliability in their applications.

In addition to offering our solenoid valves as standalone products, we have incorporated them into various other solutions, such as our thermostat-controlled Cabinet Coolers and Electronic Flow Controllers, to deliver a comprehensive, ready-to-use option. Furthermore, these valves can be managed via a PLC, allowing for customization to meet specific application requirements.

It is advisable to turn off your compressed air system when it is not in use, even if you are utilizing the most efficient engineered products. This practice not only reduces energy consumption, leading to cost savings, but also contributes to the longevity of your air compressor. If you have questions about solenoid and ball valves, please do not hesitate to reach out.

Jason Kirby
Application Engineer
Email: jasonkirby@exair.com
Twitter: @EXAIR_jk

Air Cooling Maintenance?

Published on by Brian FarnoLeave a comment

The time has finally come, and spring is here! The Cincinnati Reds are playing, Spring Soccer is happening early on Saturday mornings, and the FC Cincinnati Stadium is bustling here in Cincy. With that, temperatures are climbing, the grass and weeds are growing, and more and more families are out walking around and doing outdoor activities. With this, also comes warmer temps, and lots of spring allergies in the Farno household. As a dad, I have stepped into my role pretty well by trying to delay turning on the air conditioner until everyone else in the house is plotting my demise. This year, I achieved it by putting off the routine maintenance of the condensing coils.

In case you weren’t aware, here in the Midwest, where pollen runs rampant and the winds have been strong this year, it is a great idea to clean out the condensing coils on your home’s A/C system before turning it on for the year. Unfortunately, your home A/C system is not maintenance-free like the Cabinet Cooler Systems EXAIR offers; at the same time, your home needs a lot more than a few thousand BTU/hr of cooling capacity. When we first bought the home, I didn’t know this was a thing, as the home I grew up in didn’t have central air. We rocked Window A/Cs, and my parents still do. So, cleaning the outdoor unit was not part of my knowledge base. This is something I learned once the air conditioner wasn’t working, and I started to troubleshoot.

The main purpose of the condensing coils is to strip all the heat out of the refrigerant and get it to “condense” back into its liquid state to be pushed back through the orifice and continue to cool the air that is being passed over the A Coils inside the house. These coils are covered in fins that are very tightly spaced. The outside unit has a large fan that pulls the surrounding air in through the coils and exhausts the hot air up out of the top. There is no filter on that incoming ambient air, though, so all the leaves, cobwebs, pet hair, pollen, dirt, mulch, you name it, get pulled up into these fins. Over time, this starts to get a buildup, and the cooling fins will start to lose their efficiency. The fan won’t be able to pull as much air through, and eventually, the gas doesn’t get condensed, which then reduces the cooling and can cause other bigger issues. This is just like a refrigerant-based A/C panel cooler in a facility. Most of the time, they have at least a small filter on the air intake to try and reduce the contamination of the condensing coils. So I clean the A/C condenser at my house using a coil cleaning solution diluted down, a pump sprayer, and a regular garden hose.

The main thing to remember when cleaning this is that the majority of the dirt is from the air being pulled into the center by the fan. So I rinse the coils from the inside out and make sure I have free passage all the way through. The water doesn’t need to be a high-pressure rinse like an OmniStream nozzle or one of BETE’s NF Nozzles, just a simple low-pressure stream of water to get between the fins and push all contaminants as well as rinse the solution away. Remove any leaves or other unwanted debris from inside the unit and then bolt the fan and cage back down. Then let the family enjoy some cold air inside the house.

This type of maintenance is something that easily gets overlooked when looking at refrigerant-based electrical panel coolers. That is where EXAIR Cabinet Cooler Systems shine. The only filter you have to worry about is a redundant point-of-use compressed air filter that is included with the Cabinet Cooler Systems. No chemicals needed for cleaning, no water, no mess to change out a compressed air filter, just long-lasting performance. If you want to talk about how to change your control panels over to Cabinet Cooler Systems, contact an Application Engineer today.

Brian Farno, MBA – CCASS Application Engineer

BrianFarno@EXAIR.com
@EXAIR_BF

Cabinet Cooler Selection

Published on by Al WooffittLeave a comment

EXAIR‘s Cabinet Coolers are a low-cost and reliable way to cool and purge your electrical panels. They incorporate our Vortex Tubes to produce cold air from compressed air. With no moving parts, our Cabinet Coolers can run maintenance free for many years.

When selecting which Cabinet Cooler is right for your application, there are a few things for you to consider:

First, is your cabinet in a hazardous location? We have HazLoc Cabinet Cooler models that are rated for UL Classified areas, including Class I Div 1, Groups A, B, C, and D; Class II Div 1, Groups E, F, and G; and Class III; as well as ATEX rated units that are approved for use in Zones 2 and 22. All of our hazardous location Cabinet Cooler Systems need to be used in conjunction with a purged and pressurized control system.

From right to left: Small NEMA 12, Large NEMA 12, Large NEMA 4X

After this you will need to determine what NEMA integrity your enclosure requires.
We have NEMA 12(IP54) models, which are dust and oil tight. These are ideal for most industrial environments where no liquids or corrosives are present.
Our NEMA 4(IP66) options can be used inside and outside, and are splash resistant as well as dust tight and oil tight. The low-pressure relief valve will ensure the integrity of the NEMA 4 enclosure is maintained.
Finally, our NEMA 4X(IP66) option offers all the same protection as the NEMA 4X, but is constructed of stainless steel for food service and corrosive environments.

Next, you need to decide if you need continuous operation or thermostat control. The thermostat control systems are the most efficient way to operate a Cabinet Cooler. They save on compressed air by only activating the cooler only when the internal temperatures approach critical levels. The standard thermostat control systems include an adjustable thermostat factory set at 95°F. We also have our Electronic Temperature Control (ETC), which allows for precise temperature control that can be adjusted with the touch of a button.

ETC Electronic Temperature Control can be used in a wide variety of applications.

Finally, you will need to calculate the heat load to determine the cooling capacity. We have a calculator on our website that can help with this. However, if you speak to any of our Application Engineers, we can perform these calculations for you. If you would like to discuss your Cabinet Cooler application, feel free to give us a call!

Al Wooffitt
Application Engineer

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Image by Gerd Altmann from Pixabay