Cabinet Cooler Systems – Around The Clock (And Calendar) Heat Protection

So it was 19°F (-7°C) when I walked outside this morning. The layer of ice on my windshield was thin, but particularly stubborn, and I muttered under my breath. I have no business complaining about the cold…see, I moved to Ohio (on purpose) from Florida, in 1991. In November, to be exact. I still remember where I surrendered my “complain-about-the-cold” card:

If you’re headed north on I95, the next sign you’ll see is in Georgia. And if you’re not careful, you can end up “Up North.”

Why am I writing a blog about solutions to heat problems when, even though I do have a really nice pair of gloves, my fingers still aren’t even really thawed from ice removal duty this morning? Well, I’ve got three reasons:

1. Outside temperature doesn’t necessarily have any bearing at all on the temperature inside. Sure; there’s a reason we call July and August “Cabinet Cooler Season” – summer heat will do a number on sensitive electronic & control panels in spaces with no climate controls, but the problem goes away as winter approaches. In fact, there’s even such as thing as a cabinet HEATER, if the equipment in question is exposed to the elements.   Sometimes, though, heat is an issue year ’round…think blast furnaces, boiler rooms, foundries, chemical plants.  If your process generates heat, it’ll affect a control panel in the dead of winter just the same as on the dog days of summer.  We can quickly and easily specify the right Cabinet Cooler System for you with just a few key pieces of data…here’s a link to our Cabinet Cooler Sizing Guide if you want to find out.

2. It’s not winter all over the world.  Here in the Midwest United States, I full well realize we’re just gearing up for windshield scraping, snow shoveling, slipping-on-the-ice (some people call it skating and do it intentionally) season.  But right now, our friends in the Southern Hemisphere are getting ready for heat waves, sunscreen, and (hopefully) air conditioning.  So, in essence, they’re moving towards what we call “Cabinet Cooler Season.”

3. Our Cabinet Cooler Systems are so great, the 316SS Cabinet Cooler Systems with Electronic Temperature Control are actually up for Plant Engineering’s Product of the Year Award.  Because of their 316SS construction, they’re optimally suited for installation in harsh or demanding locations.  The Electronic Temperature Control offers continuous indication of internal temperature, and the ability to change the thermostat setpoint with the push of a button.  If you’re a current user, and you agree that they’re great, we’d appreciate your vote.  If not, I’m reluctant to encourage you to vote for it, but I suppose I can’t stop you from taking my word for it…

EXAIR NEMA 4X 316SS Cabinet Cooler System with Electronic Temperature Control installed on control panel in a pharmaceutical plant.

If you’d like to talk about protecting sensitive electronics from the heat, or from the environment, or both, I’d love to hear from you…give me a call.

How Could EXAIR Help With The Olympics?

With the Winder Olympics now officially underway I have been trying to figure out just how EXAIR could be a part of the process.  Maybe not in the forefront, but what are some applications that are there and have potential for being done by or improved by an EXAIR product.

The first even/ sport I thought of was Hockey.  When a skate is sharpened they generally do a dry grinding stone.  This can heat up the blade and cause it to become brittle.   The best way EXAIR can help is to offer a Cold Gun or a Mini Spot Cooler to apply a cold dry air to the grinding point and keep both the material and the stone cool to offer maximum tool life as well as a finer finish on the blade.  (This could probably be used in figure skating too but we’ll stick to hockey for this example.)

Skate Sharpening


The second point was during any of the celebratory events where confetti is dispensed an EXAIR Line Vac or a Super Air Amplifier to help dispense the confetti.  We showcase how well this works in one of the Professor Penurious videos.


The final would be the best in my opinion which is to use a Line Vac for a T-Shirt Cannon.  Which would help to spread the promotional items in the common areas. We have customers who build awesome t-shirt cannons used at sporting events, I’m just not sure they get the crowd that hyped up within the curling stadium.

ss lv

So whether you are in the Olympics or simply trying to make some parts for a customer we probably have a product that can help.  Feel free to contact us and find out how.

Brian Farno
Application Engineer

Is The Polar Vortex Responsible for Creating an EXAIR Application?


It’s a new year, and with it comes new opportunities and new applications.  With the recent cold spell that’s taken hold of the U.S., and the Midwest especially, the applications susceptible to static have spiked.  Yesterday I spoke with an end-user in Texas experiencing the coldest temperatures on record, and with those low temps came low humidity and the perfect environment for static accumulation.

The process in the application was to feed a pill filling machine (machine fills gelcaps with small beads of XYZ) from a hopper a short distance away.  Typically, the feed from one to the other is accomplished with gravity.  The hopper sits about 5 feet higher than the pill filler and when more material is needed, a valve is opened and viola!

But the transfer of the material had slowed to a creep and then to a fully unacceptable rate.  The end-user decided to install an EXAIR Ion Air Jet, and to their surprise, there was no change.  So, they called in and sought guidance on how to move forward.

The first step in such a situation is to make sure the unit is properly installed.  Most often, when an EXAIR device doesn’t function as intended out of the box it is due to improper installation.  When asked what the pressure at the device was, the end-user said “Probably pretty low.  There’s about 30 feet of ¼” line and at least two quick disconnects feeding the unit.”  When asked what the airflow through the Ion Air Jet felt like, they again replied that it was low and we traced this to the poor plumbing.

But what about neutralizing the static?  Poor plumbing can account for a portion of that but we should still see some achievable results even with low airflow.  (In fact, low airflow is common in a static application because once the static is removed, any process disturbance or dust adhered to the product blows away with relative ease.)  We went through the steps to connect the Ion Air Jet to the power supply, and found that the ground was not connected to the power supply!  The end-user connected the ground, and reset the Ion Air Jet to meet the desired results.

EXAIR static eliminators are designed for ease of use and if they ever become problematic, Application Engineers are on staff to get the product, and the application back on track.

Lee Evans
Application Engineer

Side note:  With the A4 running (and DESTROYING the snow) I’ve been cruising the local ads to see what’s out there.  (I blame @EXAIR_BF for asking me to help him find a car.  Ok, he didn’t ask, but he wants something German and I don’t need much of an impetus.)  I ran across an E36 3 series BMW that blew the head gasket and the owner tried to repair.  Halfway through the job they realized they were in over there head, put the top half of the engine in the trunk, and threw it up for sale cheap (just how I like ’em :) ).  Can I take boxes of engine parts tossed into a trunk and make a car run again?  Let’s find out!  I’ll update the 3 series progress and post a few pics when the weather breaks.

EXAIR Static Field Meter, Locating Your Static Problem

Static Meter
Model 7905 Digital Static Meter comes with certification of the accuracy and calibration traceable to NIST (National Institute of Standards and Technology). A hard-shell case and 9 volt battery are also included.

As we finish up 2013 and head into the winter season in the Northern hemisphere, static problems begin to become more prevalent again due to the general lower humidity present in most manufacturing areas.

Some of the resulting symptoms of the static condition are: discharges to personnel, jamming, tearing, discharges to machines and sensors. Finally, discharges within a charged material can also cause blemishes to materials that must have absolute clarity within them. We’ve all been the victim of a nasty static discharge at some point or another. You can have the right tool in using an active static eliminator. But how do you know if you have your static eliminator located in the right position for maximum effectiveness?

That is where the EXAIR Static Meter model 7905 comes into play. This easy to use meter will indicate where the static field(s) are located in their process, how large they are in terms of kV / 1 inch distance from the charged target, and their polarity (+ or -). The meter can make direct readings up to +/- 20 kV at 1 inch distance.

The above pieces of information are handy for knowing where to place static eliminators for any given process. Static cannot be seen directly, and so your best bet for implementing an effective strategy is to utilize the Static Meter so that you can maximize static field reduction and minimize the effects of static re-generation by locating your equipment at the best possible points in the process.

Neal Raker, Application Engineer

Fall, My Favorite Season

As the sun sets lower in the sky and the daylight hours get shorter, we are reminded of the impending  winter season. The good part is this is the most fun season for me. There are falls festivals and cool nights for good sleeping. You do not have to run the A/C or the furnace and we see the benefit in low utility bills.

Static Eliminator Line

Inevitably “Ole Man Winter” will come and put an end to it all and we will have to turn on the furnace. As we heat the air in our homes and places of business, problems with static electricity emerge. In the production environment static charges can wreak havoc with sensors, conveyors, personnel and other products within your process.

EXAIR has an extensive line of static eliminating products. We have Super Ion Air Knives up to 96″ long to provide a flat sheet of ionized air. For more localized treatment we have the Ion Air Cannon and Ion Air Jet.  For manual application there is the Ion Air Gun.

With all the selections available it may be a bit confusing on which product to select.. That is why we have a team of application engineers ready to assist you. Give them a call at 1-800-903-9247.

Joe Panfalone
Application Engineer
Phone (513) 671-3322
Fax (513) 671-3363


Old Man Winter is Coming

Whether you use the Farmer’s Almanac, the National Weather Service, or the woolly worm to predict the impending severity of winter, all say that it will begin with cold and snow.

At the Woolly Worm Festival held Oct. 20-21 in downtown Banner Elk , NC, Lickety Split won the string climb. Its bands called for snow and below average temperatures for the first five weeks of winter. The next six weeks will be average to below normal, with unusual cold in the 12th week and more snow predicted for the final week, Festival winners and their predictions have an 84.5 percent accuracy rate.

According to the National Weather Service, October will be cooler than normal, but November and December will be slightly warmer than normal.

Whichever source you subscribe to, we obviously are going to be turning on the heat. When we do that, we dry the air out. One of the symptoms of dry air is static electricity. A static charge within certain production processes can cause multiple problems. Typically EXAIR works with customers who have sensors or counters malfunctioning, printers whose print quality degrades, or managers who call due to the complaints from personnel getting shocked. We also regularly solve new applications which arise. EXAIR has complete product line of static eliminators to help you through the dry winter months.

Give one of our application engineers a call for assistance with your static electricity issues. 1-800-903-9247

Joe Panfalone

Application Engineer
Phone (513) 671-3322
Fax   (513) 671-3363

Am I stubborn or do I just have a passion to ride?

As the leaves on the trees are changing color, and the temps have already allowed for the first freeze of the year, most people who ride motorcycles in the area have already began to winterize and store for the winter.  Myself, not so much.  I rode into work from Wednesday until today this week. On Wednesday, when I left my garage, the temperature was reported at 32° F.  Today it wasn’t too bad but I have slowly over the past few years noticed that I am almost the only bike on the road during these last few months of the year.  I can’t claim that I ride year round but I go a bit further than most of my friends do.

The only way I can stand to ride in the cold is because I have the proper gear, same goes for when I’m on the track.  Without the appropriate tool there is a very good chance something won’t work.  This is why here at EXAIR we ensure all of us have the correct knowledge and tools to help you solve any compressed air application you may have.  We also offer a wide variety of products so that you aren’t trying to make something work in a way it is not designed to.

Then to top it off, if there is something that needs to be a little different from a catalog product, we may be able to offer a custom solution for you.

If you have any questions on what you need to get your compressed air applications working right for you and help you maintain production year round, don’t hesitate to contact an Application Engineer.

Brian Farno
Application Engineer / Motorcycle Enthusiast