Patented Nozzle is a 2016 Flow Control Magazine Innovation Awards Nominee!

No Drip Atomizing Nozzle
No Drip Atomizing Nozzle

The patented (no longer patent pending) EXAIR No-Drip Atomizing Spray Nozzles have been nominated and are a finalist in the Flow Control 2016 Innovation Awards.  The No Drip Atomizing Nozzles are just a portion of the entire Liquid Atomizing Nozzle products that EXAIR Offers.   The No-Drip’s patented liquid shut off valve design eliminates the need for a separate pilot air line to positively shut off liquid flow ensuring there are no drips or excess flow from the nozzle.  These are ideal when dealing with fine surface finishes, costly liquids, or intermittent spraying needs.  The nozzles are offered in both pressure fed liquid and siphon fed liquid versions.

For the pressure fed version, the nozzle will require both compressed air and a pressurized liquid source. Both pressures can be adjusted independently giving a large spectrum of adjustment to fine tune the spray pattern and droplet sizes.  The siphon fed nozzles can draw liquid up to 36″ vertically or be gravity fed up to 18″ overhead.  This makes installation quick and easy when a pressurized liquid source, or liquid pump is not at hand.

The No-Drip Atomizing Spray Nozzles have also proven themselves in many applications, you can even read about a few of them here on our blog, links below.

https://blog.exair.com/2013/11/13/no-drip-atomizing-nozzle-improves-deep-drawn-metal-process/

https://blog.exair.com/2016/03/22/atomizing-nozzles-have-added-benefits-that-can-really-help/

2013 Innovation Awards
2013 Innovation Awards

 

Some of the reasons the EXAIR No-Drip Atomizing Nozzles were selected for these applications are the patented no-drip valve, their ability to atomize liquids to a range of 22-71 micron droplet size, the ability to fit into a tight space as well as the many spray pattern options.   These features have ranked the nozzles as a finalist in Flow Control’s 2016 Innovation Awards.

We are very grateful if you choose to vote for our nozzle at the link below. Please vote.

http://www.flowcontrolnetwork.com/innovationawards/

Voting is only open through July 31, 2016.  We’ll make sure to keep you updated if we win!

Brian Farno
Application Engineer Manager
BrianFarno@EXAIR.com
@EXAIR_BF

Product of the Year Award Winner- Long Super Air Knives

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Plant Engineering’s 2014 Product of the Year Award!

 

Last week, Plant Engineering presented EXAIR’s Long Super Air Knives the Bronze award for Product of the Year in the compressed air category.  In 2014, EXAIR introduced one piece, seamless Long Super Air Knives up to 108″ in length. No other company in the world can provide a one piece compressed air operated air knife over 54″ long. This one piece design allows for minimal footprint for long units, and an unparalleled uniform sheet of laminar air flow.  These long Super Air Knives conserve compressed air over drilled pipes or a manifold of air nozzles. Their compact design excels at large web drying and cleaning operations i.e. paper, rolled steel, aluminum foils, or plastic sheets. Air knives also excel at cooling extrusions, molds, heated rollers, or components. The air knives entrain ambient air at 40:1 ratio (40 parts ambient to 1 part compressed air) which means it moves a tremendous volume of air and delivers it to your target. The Super Air Knives provide all of these benefits quietly and efficiently. The air knife creates only 69 dBA of noise at 80 PSIG of pressure and it would be a great addition in areas where anyone is trying to limit harmful noise exposure to personnel.

 

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72″ Long Super Air Knife – One Piece Air Knives available in lengths up to 108″

These air knives continue EXAIR’s history of pushing the envelope in air knife technology. In 2010, EXAIR introduced the first polyvinylidene fluoride (PVDF) air knife to the market. The PVDF Super Air Knives provide resistance to UV light, inorganic chemicals, solvents, ozone, weather, fungi, chlorinated hydrocarbons, highly corrosive acids, weak bases and salts while maintaining a quiet operation (69 dBA).  This material change opened EXAIR to a variety of environments that cannot be served by blowers, aluminum, or stainless steel air knives.

For any questions about EXAIR’s Air Knives please contact an Application Engineer at 1-800-903-9247.

Dave Woerner
Application Engineer
@EXAIR_DW
DaveWoerner@EXAIR.com

 

Long Super Air Knives Nominated for Plant Engineering’s 2014 Product of the Year

At EXAIR, we are constantly working on developing products to support our customer’s needs. Occasionally, we are fortunate enough to be recognized for our new Intelligent Compressed Air Products and this year is no different as we have been nominated by Plant Engineering for 2014 Compressed Air Product of the Year, for our New Long Super Air Knives.

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It is an honor to be recognized

Back on June 10, 2014 we introduced our new Long Super Air Knives in one-piece construction, up to 108”, an industry first! The new, longer one-piece design eliminates the need for coupling shorter length knives to cover wider applications. Using a 40:1 amplification rate (surrounding air to compressed air), the unit(s) delivery a high velocity, laminar sheet of airflow that can be easily adjusted. Available in aluminum, 303 and 316 stainless steel, in STOCK and ready to ship!

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One-piece construction, from 3″ up to 108″, available in aluminum, 303 and 316 stainless steel.

If you would like to vote for EXAIR, please click HERE.

We appreciate the support and will continue to provide the best products and customer service possible.

Thank you for your consideration!

Justin Nicholl
Application Engineer
justinnicholl@exair.com
@EXAIR_JN

How Could EXAIR Help With The Olympics?

With the Winder Olympics now officially underway I have been trying to figure out just how EXAIR could be a part of the process.  Maybe not in the forefront, but what are some applications that are there and have potential for being done by or improved by an EXAIR product.

The first even/ sport I thought of was Hockey.  When a skate is sharpened they generally do a dry grinding stone.  This can heat up the blade and cause it to become brittle.   The best way EXAIR can help is to offer a Cold Gun or a Mini Spot Cooler to apply a cold dry air to the grinding point and keep both the material and the stone cool to offer maximum tool life as well as a finer finish on the blade.  (This could probably be used in figure skating too but we’ll stick to hockey for this example.)

Skate Sharpening

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The second point was during any of the celebratory events where confetti is dispensed an EXAIR Line Vac or a Super Air Amplifier to help dispense the confetti.  We showcase how well this works in one of the Professor Penurious videos.

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The final would be the best in my opinion which is to use a Line Vac for a T-Shirt Cannon.  Which would help to spread the promotional items in the common areas. We have customers who build awesome t-shirt cannons used at sporting events, I’m just not sure they get the crowd that hyped up within the curling stadium.

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So whether you are in the Olympics or simply trying to make some parts for a customer we probably have a product that can help.  Feel free to contact us and find out how.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF