How Much Compressed Air Can YOU Save?

I had the pleasure of speaking with a service technician with a pneumatics company recently…he was finishing up a large project for a customer that involved modifying some machinery to reduce compressed air consumption. After the performance of the newly modified machinery was verified, the customer wanted to know how they could be sure they were indeed saving the amount of air that the project engineer estimated that they would save. That’s when he called to ask about EXAIR Digital Flowmeters.

EXAIR Digital Flowmeters are available for iron pipe up to 6", and copper pipe up to 4".
EXAIR Digital Flowmeters are available for iron pipe up to 6″, and copper pipe up to 4″.

If you follow the famous (to EXAIR blog readers, anyway) Six Steps To Optimizing Your Compressed Air System, you know that this is Step #1. So, was it too late to apply a measurement device? Of course not…in this case, the machinery’s original published compressed air consumption rates were used to compare the new actual usage according to the Digital Flowmeter, and it was simple arithmetic from there.  They installed a Model 9095 Digital Flowmeter for 2″ Iron Pipe on the header supplying the machinery, and were not only impressed with the results of the upgrade, but also enjoy the at-a-glance verification of air flow.

Naturally, if you ask for our assistance in the planning stages of a compressed air optimization project, we’ll encourage you to follow the Six Steps in order. Depending on the nature of the problem(s) and the size & complexity of your system, there may be more or less attention paid to certain steps than others.

For instance, a system that was originally equipped with Receiver Tanks at predetermined locations might allow us to skip right over Step #5. If engineered or automated controls, like our EFC Electronic Flow Control & Pressure Regulators are already incorporated, we can check off Steps #4 and #6.

Receiver Tanks are an ideal solution for intermittent demands for high volumes of compressed air.
Receiver Tanks are an ideal solution for intermittent demands for high volumes of compressed air.
The EFC Electronic Flow Control uses a photoelectric sensor to turn air flow on & off, as needed.
The EFC Electronic Flow Control uses a photoelectric sensor to turn air flow on & off, as needed.
Use an EXAIR Pressure Regulator to limit your air supply pressure to the value necessary to accomplish the task.
Use an EXAIR Pressure Regulator to limit your air supply pressure to the value necessary to accomplish the task.

Regardless of “where” you start with your optimization project, “when” you start should be right now. Leaks and inefficiencies won’t fix themselves. Give us a call, and let’s get started.

Russ Bowman
Application Engineer
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Feels Good To Be The Best

Over the weekend, here in the United States we celebrated Independence Day where we declared ourselves as an independent nation, no longer under the rule of Great Britain. Amid all of the celebration there was another event taking place that captured the attention of our great nation – the United States women’s national soccer team (USWNT) was set to compete in the championship game of the 2015 FIFA Women’s World Cup on Sunday.

The USWNT last captured the cup back in 1999 in dramatic fashion by winning 5-4 on a penalty shootout. They also made the final game in the last Women’s World Cup back in 2011 but this time they were unable to duplicate their earlier success and ended up conceding the championship match on a penalty shootout to the Japanese women’s team.

Fast forward to this year, where the USWNT was the odds-on favorite to win based on a balanced roster featuring several veteran players with previous World Cup experience and what some consider the sport’s greatest goalie. They had a few scares along the way, but ultimately were able to advance to the championship game where they matched against a familiar foe – The Japanese national team.

Already fueled by the bittersweet taste in their mouth from the 2011 defeat to the same team, the USWNT came out on fire and scored their first goal in the first 3 minutes followed by their 2nd and 3rd goal, all by the same player, by the time the game clock reached 16 minutes. Needless to say, the team was well on their way to avenging their previous loss and eventually winning the tournament by a 5-2 final score with bragging rights as the best women’s soccer team in the world – at least for the next 4 years.

US Flag
Congratulations to the United States women’s national team – 2015 FIFA World Cup Champs!

I must admit that I am not an avid soccer fan, but rather a sports fan in general and always cheer for United States teams during international competitions. Congratulations to the USWNT on being the best in their sport.

Being the best when dealing with compressed air products, is what we continually strive for here at EXAIR as well. We are always willing to take the necessary steps to maintain our reputation as the industry leader.

Because we offer the largest selection of sizes and materials within all of our product lines, you can be confident you will find a solution to your problem. For example, we manufacture our Super Air Knives available up to 108″ in single-piece construction (an industry first) and have Super Air Knives available in 4 different materials.

Since we are committed to manufacturing custom solutions, developing new products and do the manufacturing – you can be confident that you have the flexibility and expertise of a company able to improve your unique application.

Don’t be concerned about getting your products on time, we have maintained a 99.9% on-time shipments record for 19 years running. We put our team to work for you everyday.

To experience championship level service, give us a call at 1-800-903-9247!

Justin Nicholl
Application Engineer
justinnicholl@exair.com
@EXAIR_JN

 

United States Flag image courtesy of Robert Claypool via Creative Commons License

 

Get the Right Tool With the Features You Want

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This year I made a decision to buy a new lawn mower. The previous one I had been using was purchased new about 15 years ago. Just like any new thing any technical oriented type of person buys, you have your own, personal critique of the things you like and don’t like about the current tool that affects your buying choices for the new one.

My old lawn mower was a front wheeled, self-propelled one that was either engaged all the time or off depending on the position of a locking lever you would push. To release it, you had to let go of the safety bar that kills the engine which then killed the engine. Not the best of designs. Also, the front wheels being propelled and not the back ones meant that the wheels with the least amount of weight bearing down on them had to pull the weight of the mower around. This was especially noticeable when the grass catcher bag was full. With this arrangement you end up with wheels digging into the grass/dirt and not really pulling the mower well. A side effect of that over the years; the drive wheels also wear down to a point where there’s no tread and in fact, holes where the nice tread used to be. The old mower did have a bagging attachment but the springs that hold the door down when in mulch mode wore out, so the wind created by the blade would blow grass clippings out all over the operator. A bucket and bungee cord fixed that issue.

Lastly and probably most importantly, the old mower was hard to start. It took the strength of a grown man to get the motor spinning fast enough that the spark would actually ignite the gas and the thing would run. To be quite honest, it never was really all that easy to start and keep running. But that’s one of those things you don’t figure out until you get the thing home and un-packed out of the box. I know, there’s the return policy from the store you buy it from, but that’s never as easy as advertised either. So, I messed around with it and tweaked here and there for 15 years.

This spring, I did my research on-line as well as in the store, comparing all the models available. I must say that there’s no shortage of features and accessories that the lawn mower design guys have cooked up. You can get electric start, self-propelled, 2 wheel drive, all-wheel drive, mulch, bag, side discharge, one blade, two blades, blade stop, electric, gas. You name it. You could get anything from an old-fashioned “reel” mower all the way up to a unit priced more than $1,000.00 USD for a residential quality, walk-behind mower.

I ended up deciding on the features and accessories that were important to me and selecting a middle of the road model that did have the all-wheel drive feature that would kick in and out depending on the position of the handle that the operator pushes on to get it to move. So, it matches the pace of the operator which is very cool and the wheels don’t spin all the time so you don’t tear up your turf or wear down the drive wheels. The unit started on the first pull each time and runs strong even through the thick, spring-time grass we have at the moment. I’ve used it twice now and am very happy I opted for a few of the features that I thought would really take away a lot of the pain in dealing with the “tool” to get the results I wanted with my “application” – cutting my grass.

At the end of this story, what does my lawn mower buying experience have to do with EXAIR and compressed air products?  The point is this, when you are looking at a Vortex Tube, an Air Knife or perhaps a Line Vac, remember, that we provide all of these items with all the possible accessories that one might need in an application to make for easy and convenient installation. Perhaps it is as simple as installing a suitable filter/separator that we recommend which keeps the air clean and dry or a regulator to give you finite control over blowing force from a Super Air Knife. Maybe you would even opt to install an Electronic Flow Controller in line with your Super Air Nozzle array so that it only operates when a target to be blown off is actually present.

EXAIR products are great at helping our customers manage their compressed air based applications. The accessories are also an invaluable set of tools to make the installation and use of our products a real pleasure. Back that up with our 30 day guarantee and a great group of Application Engineers to answer all your questions about the product and you begin to understand the kind of company that EXAIR strives to be.

Neal Raker, International Sales Manager
nealraker@exair.com

 

Lawnmower image courtesy of jeffcovey.  Creative commons license.

Professor Penurious Rides Away

They say all good things must come to an end, and in this case, questionable things must come to an end.  Please join us in wishing Professor Penurious (Dan Preston) well as he starts the next chapter of his life story. Dan has been with EXAIR for 10 years and has managed our engineering department for just as long. Beyond the innumerable tasks required of him through engineering, he readily provides our whole workplace support, insight, integrity, work ethic and humor – just to name a few. We will miss him and his willingness to provide the part of Professor Penurious.

CLICK HERE and watch no fewer than 17 other Professor videos for your entertainment!

Russ Bowman
Application Engineer
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