Why 5 PSIG Matters

Last week I pointed out the important locations for measuring your compressed air system pressure throughout your compressed air system.   One of the critical points to measure system pressure was before and after each filter.  This leads into another question that I receive every once in a while, “How do I tell when the filter needs to be changed?”  The answer to this is easy, when you see more than a 5 PSIG pressure drop across the filter.  This means that the element within the filter has become clogged with sediment or debris and is restricting the volume available to your downstream products.

Filter
EXAIR 5 micron Auto Drain Filter Separator

 

This can lead to decreased performance, downtime, and even the possibility of passing contaminants through the filter to downstream point of use components.  In order to maintain an optimal performance when using EXAIR filter separators and oil removal filters, monitoring the compressed air pressure before and after the unit is ideal.

Replacement filter elements are readily available from stock, as well as complete rebuild kits for the filter units. Changing the filters out can be done fairly easily and we even offer a video of how to do it.

The life expectancy of a filter element on the compressed air is directly related to the quality of air and the frequency of use, meaning it can vary greatly.  If you tie a new filter onto the end of a compressed air drop that has not been used in years, you may get a surprise by the filter clogging rather quickly.   However, if you maintain your compressor and your piping system properly then the filters should last a long time. Generally we recommend checking your filters every 6 months.

If you have questions about where and why to filter your compressed air contact us.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

 

Video Blog: Effectiveness of Filtering Your Compressed Air

The video below will give a brief demonstration on the importance of point of use filtration in order to remove unwanted material such as water, scale, particulate and oil from your compressed air stream. Point of use or end-use filtration will keep your air clean and your compressed air products running smooth.  If you have any comments or questions, please feel free to contact us.

 

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

New Atomizing Spray Nozzle Can Spray the Inside of a Duct

The second atomizing air nozzle that EXAIR introduced in Catalog 27 is the Internal Mix 360 Degree Hollow Circular Pattern Spray Nozzle, part number AT1010SS. This nozzle produces circular air pattern perpendicular to the flow of most atomizing air nozzles.  The AT1010SS can create a mist across 53 inch diameter circle.  The nozzle is constructed of 303 Stainless Steel for use in corrosive environments. It operates on a continuous stream of compressed air and pressurized liquid.  The AT1010SS features a compact design that is 3.20 inches long, 1.69 inches wide, and 0.88 inches thick to fit into small ducts or hard to reach corners.

360 degree Internal Mix Hollow Circular Pattern

The 360 degree nozzle, AT1010SS, can generate liquid flows up to 14.7 GPH.  The typical liquid pressure is from 10 PSI to 60 PSI, but can handle pressure much higher.  Contact an application engineer for more details on flow rates at higher or lower pressures. EXAIR has an extensive listing of the flow rates of various pressure on our website and in catalog 27.

This spray pattern is perfect for coating the inside of a pipe with rust preventative, paint, or protective coating. The flow pattern would also be able to coat a variety of duct shapes.  Mounted over a process, the nozzle pattern is also great for dust suppression, humidification and cooling over a wide area.

Dave Woerner
Application Engineer
Davewoerner@EXAIR.com
@EXAIR_DW

Video Blog: How To Change The Shim Of A Super Air Amplifier

EXAIR’s Super Air Amplifiers increase the volume of air in a blow off, cleaning, venting or cooling application. The air gap is set by a patented shim design which provides the highest amplification ratio in the industry. The patented shim can be changed in order to provide more or less volume and force upon the application. The 3/4″ – 4″ Super Air Amplifiers come with a .003″ shim installed and a .006″ or .009″ shim available when more force and flow are needed. Our largest Super Air Amplifier, the 8″ model, has a .009″ shim installed and has a .015″ shim available when extreme force and flow are necessary.  Check out the video below showing how to change the shim of a Super Air Amplifier.

Lee Evans
Application Engineer
LeeEvans@EXAIR.com
@EXAIR_LE