Okay, I will admit, the title may be a tad bit leading. The fact is, it can be done. I speak to customers almost daily who are struggling with the noise levels produced from open pipe blowoffs. With Noise Induced Hearing Loss (NIHL) a significant problem among manufacturing workers, reducing the noise form compressed air can be a simple solution and contribute toward reducing overall noise exposure levels. Many of these calls and emails revolve around reducing these exact noise levels, sometimes the open pipes have existing threads on them to install the solution immediately.
To reduce these noise levels, we need to simply reduce the amount of energy that is being expelled through the pipe. How do we do this you might ask? The use of an air nozzle will reduce the energy being dispersed from an open pipe. This will result in lower air consumption as well as lower sound levels while actually increasing velocity as the pipe will maintain higher operating pressures. Be cautious about the air nozzle you choose, however, they are not all created equal. EXAIR’s engineered air nozzles are among the quietest and most efficient air nozzles available.
What size pipes can we fit nozzles to? That’s a great question. We have nozzles that range from a 4mm straight thread all the way up to 1-1/4″ NPT thread. This also includes nearly any size in between especially the standard compressed air piping sizes. For instance, a 1/4″ Sched. 40 pipe that has 1/4″ MNPT threads on it can easily produce over a 100 dBA noise level from 3 feet away. This can easily be reduced to below 80 dBA from 3′ away by utilizing one of our model 1100 Super Air Nozzles. All it takes is a deep well socket and ratchet with some thread sealant.
This doesn’t just lower the sound level though, it reduces the amount of compressed air expelled through that open pipe by creating a restriction on the exit point. This permits the compressed air to reach a higher line pressure causing a higher exit velocity and due to the engineering within the nozzle, this will also eliminate dangerous dead-end pressure and complies with OSHA standard 29 CFR 1910.242(b).
All in all, a 30-second install can make an operator’s work station considerably quieter and potentially remove the need for hearing protection. If you would like to discuss how to lower noise levels in your facility, contact us.