Reduce Sound Level with EXAIR’s Flat Super Air Nozzles

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EXAIR’s Flat Super Air Nozzles have been blowing away the competition since 2003.

The patented design of EXAIR’s 1” and 2” Flat Super Air Nozzles make them a highly efficient option when seeking a powerful, flat airflow. A precise air gap across the width of the nozzle provides a forceful stream of high velocity, laminar airflow without consuming high amounts of compressed air and also resulting in a greatly reduced sound level compared to some of the alternative flat nozzles available in the market.

EXAIR’s Flat Super Air Nozzles are safe, reliable, and efficient. Here on the EXAIR Blog we frequently discuss dead-end pressure as explained in OSHA Standard 1910.242(b). This directive states that the when compressed air is used for cleaning purposes, the dead-ended pressure must not exceed 30 psig. When pressures greater than this occur, there is potential for an air embolism.

EXAIR’s Flat Super Air Nozzles cannot be dead-ended, which allows us to operate at pressures well above the 30 psig limit. Some competition markets their nozzles as “Extremely Quiet”, but a deeper look into their performance specifications shows that the published sound level reading was taken at a pressure of 29 psig. They must use a pressure of 29 psig because the nozzles are not OSHA compliant at pressures exceeding 30 psig. For the same competitive nozzle, there is no path for air to escape if the nozzle were to be dead-ended or pressed up against the skin. At 29 psig, the nozzle simply isn’t very effective as it doesn’t provide enough force for most applications. This very same nozzle, when operated at 80 psig, actually has a sound level of 85 dBA.

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EXAIR’s Model 1122 delivers more force, more efficiently, and at a sound level of just 77 dBA at 80 psig. Remember, sound levels are expressed in dBA as a logarithmic function. This represents a decrease in sound level by 60%! If you’re looking for a means of reducing sound level in your plant, EXAIR’s 1” and 2” Flat Super Air Nozzles are just what you need.

In addition to being very quiet EXAIR’s flat super air nozzles integrate a shim used to adjust the air gap, which changes the maximum airflow and force. Thicker shims will produce more force and flow, while a thinner shim would do just the opposite.Some applications require more force and some require less, which is not always achieved through simple pressure adjustments so the shims provide the flexibility needed for success.

They’re on the shelf in stock. With same day shipping on orders placed by 3:00 ET and an Unconditional 30-Day Guarantee, there’s no excuse to not give them a try!

Tyler Daniel
Application Engineer
E-mail: TylerDaniel@exair.com
Twitter: @EXAIR_TD

“Go Green” in 2019 With EXAIR’s Super Air Nozzles & Jets!

If one of your New Year’s resolutions for 2019 is to help improve your impact on the environment, look no further than EXAIR’s Engineered Air Nozzles & Jets. By upgrading your blowoff, cooling, and drying operations to use one of our Super Air Nozzles or Jets you can save as much as 80% of your compressed air usage when compared with an inefficient solution.

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Example of a manifold of open pipes

An open copper pipe or tube, even if “flattened” as we’ll commonly see, wastes an excessive amount of compressed air. This wasted compressed air can create problems in the facility due to unnecessarily high energy costs and the pressure drop that can be experienced affecting other processes. In addition to simply using too much compressed air, an open pipe or tube will often produce sound levels in excess of 100 dBA. At these sound levels, according to OSHA, permanent hearing damage will occur in just 2 hours of exposure.

OSHA Chart

By simply replacing the open tubes and pipe with an EXAIR Super Air Nozzle, you can quickly reduce air consumption AND reduce the sound level. Sound level isn’t the only thing an OSHA inspector is going to be concerned about regarding an open pipe blowoff, in addition OSHA 1910.242(b) states that a compressed air nozzle used for blowoff or cleaning purposes cannot be dead-ended when using with pressures in excess of 30 psig. I don’t know if you’ve ever tried to use an air gun with 30 psig fed to it, but the effectiveness of it is dramatically reduced. This is why there needs to be a device installed that’ll prevent it from being dead-ended so that you can operate at a higher pressure.

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EXAIR Super Air Nozzle entrainment

EXAIR’s Super Air Nozzles are designed with fins that serve two purposes. They help to entrain ambient air from the environment, allowing us to maximize the force and flow from the nozzle but keeping the compressed air consumption minimal. In addition, these fins are what prevents the nozzle openings from being completely blocked off. Using an OSHA compliant compressed air nozzle for all points where a blowoff operation is being performed should be a priority. Each individual infraction will result in a fine if you’re subject to an OSHA inspection. Inspections are typically unannounced, so it’s important to take a look around your shop and make sure you’re using approved products.

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The fins along the outside of the Super Air Nozzle prevent it from being dead-ended

So, go ahead and make 2019 the year of energy savings, increased efficiency, and improving worker safety. You’ll find all of the tools you need in EXAIR’s 32nd edition of the catalog. Click here if you’d like a hard copy sent directly to you! Or, get in touch with us today to find out how you can get saving with an Intelligent Compressed Air Product.

Tyler Daniel
Application Engineer
E-mail: TylerDaniel@exair.com
Twitter: @EXAIR_TD