Pneumatic vs Electric Vacuums

Most of us think of the electric-powered device that we clean our carpets at home with when we think of vacuum cleaners. The idea of utilizing vacuum in cleaning applications, however, actually predates the widespread introduction of electric power by a couple of decades. The original idea was to marry a manual vacuum-generating device with an existing carpet sweeper that employed a beater brush which turned as the sweeper was pushed across the floor, collecting debris from the floor in its bristles, and depositing it into an internal reservoir. The first “vacuum cleaners” relied on a bellows, piston cylinder, or other such device that was operated by hand, foot – or, according to one source, a rocking chair – to generate a vacuum. It took one person to operate the vacuum-generating part, and another to push the sweeper, though, so they weren’t very popular at a time when folks were generally looking for labor-SAVING products.

Today, of course, the availability of electric power is a given in any industrial or commercial facility, so these manually driven units have long gone by the wayside. That’s not to say that they’re all electrically driven, though – in fact, the most common alternative – compressed air-operated industrial vacuums – are widely used in a variety of situations. Their popularity is due to several key advantages they have over their electric-powered counterparts:

  • No electric motor to burn out.
  • No moving parts to wear or break.
  • No impeller to clog.
The next time you need to replace a failed electric powered vacuum, consider an EXAIR compressed air operated model!

Whether your needs are for a liquid vac, dry vac or both, EXAIR has a comprehensive selection of Industrial Housekeeping Products to choose from. They incorporate a number of features that are quite beneficial in a number of industrial settings:

Filtered exhaust:

  • Heavy Duty HEPA Vacs offer powerful vacuum performance, superior resistance to abrasive materials, and High Efficiency Particulate Air (HEPA) cartridge filters that are 100% tested in strict accordance with IEST-RP-CC-007 for a minimum of 99.97% filtration at the 0.3 micron level.
  • The EasySwitch Wet-Dry Vacs can likewise be supplied with HEPA Filters as well.

Ease of cleaning:

  • Most EXAIR Industrial Housekeeping Products are designed to fit standard size drums (30, 55, or 110 gallons). The lids for the 30 & 55 gallon models have a simple hand-operated latch ring to facilitate drum removal. The 110-gallon ones have a bolt ring, so you do need a wrench for those.
  • The particulate filter for the EasySwitch Wet-Dry Vac is accessed with a rubber-handled latch to lift the hatch & remove the filter.

Cross-contamination prevention:

  • Since they’re made to fit standard-size drums, you can simply remove the lid assembly from any EXAIR drum-mounted Industrial Housekeeping Product and put it on another drum.
  • Drum liners can also be used for different materials. These are readily available from a number of industrial equipment suppliers, and even most hardware stores.

Additionally, EXAIR compressed air-operated Industrial Housekeeping Products have no moving parts to wear, or electrical components to burn out. As long as you supply them with clean air, they’re going to run darn near indefinitely, maintenance free. And since they don’t use impellers, there’s nothing in the way, from the suction tool to the drum, for debris to clog or nest.

Whether you’re looking for a liquid vacuuming system, or something for picking up solid particulate – or both – EXAIR has a comprehensive line of Industrial Housekeeping Products to choose from. If you’d like to find out more, give me a call.

Russ Bowman, CCASS

Application Engineer
Visit us on the Web
Follow me on Twitter
Like us on Facebook

EXAIR’s Chip Vac

Now that spring is upon us, many of us start to think about spring-cleaning. Here at EXAIR we have a robust line of Industrial Housekeeping Products to help with this. If you’re looking for a powerful and durable industrial vacuum, then look no further than our Chip Vac:

EXAIR’s Chip Vac is a compressed air operated industrial duty vacuum designed specifically for vacuuming up chips and shavings. The powerful vacuum is suitable for use with metal, wood, or plastic chips and is designed to thread into the 2” NPT bung on standard drum lids. The Chip Vac can handle dry or wet chips from fixtures, floors and work surfaces of machining centers, lathes, saws, mills, and a variety of other industrial equipment.

We offer the Chip Vac in systems either with or without the drum. 5, 30, 55, and 110 gallon systems are available for a wide range of applications. If you already have spare drums in your facility, the Chip Vac is also available with just the lid assembly, Chip Vac, 10’ hose, tools, and filter bag to attach to the top of your own drums.

Regardless of whether you purchase the system with or without the drum, the drum lid and locking ring will easily fit onto the top of any standard open-top drum. This makes it easy to remove and place onto another drum so that different materials can be easily kept separate for recycling. Recycling companies will pay a premium price for pre-sorted chips and shavings. With the Chip Vac, it’s as easy as removing the lid and placing it onto a new drum in between jobs.

If you would like to discuss your industrial housekeeping application, please don’t hesitate to call! Visit exair.com to explore the full range of solutions we offer.

Al Wooffitt
Application Engineer

Send me an Email
Find us on the Web
Like us on Facebook
Twitter: @EXAIR_AW

EXAIR’s EasySwitch Can Handle the Job!

Industrial environments can be very demanding, and there are often byproducts – both liquid and solid – that can create troublesome messes that require cleanup. These can be difficult for normal, electric shop vacs, which often need replacing when they can’t keep up with demand. EXAIR‘s line of compressed air-operated drum vacs are a durable and robust solution to this problem.

Like all of EXAIR‘s Industrial Housekeeping products, the EasySwitch has no moving parts or electric motors to wear out, so it will be able to handle the toughest industrial cleanup jobs with little to no maintenance. All you need to operate is filtered compressed air. And at only 79 dBA, the EasySwitch is quiet as well!

The EasySwitch is made for use with open-top steel 55 gallon drums. When in dry mode, it can use a standard filter or HEPA-certified filter for critical dust containment. By releasing a single latch and removing these filters, you’re ready to go in liquid mode. This change can be completed in seconds!

We have three different systems available: our basic, Deluxe, and Premium.  The basic system will come with the selected filter (standard or HEPA), 10-foot (3m) vacuum hose, 20-foot (6.1m) compressed air hose, plastic tools, shutoff valve and gauge.  The HEPA filter models will also include a pre-filter to help protect the HEPA media from premature clogging.  The Deluxe system will include the items in the basic system with an upgraded anti-static vacuum hose, heavy-duty tools, a spill recovery kit, a tool holder and a drum dolly. Both the basic and Deluxe systems are great options if you have your own 55-gallon drum. The Premium system will include the items in the Deluxe system as well as a 55-gallon drum.

If you have tough industrial cleanup jobs with both wet and dry materials, our EasySwitch Wet-Dry Vac may be the all-in-one solution you need. Feel free to give any of our Application Engineers a call!

Al Wooffitt
Application Engineer

Send me an Email
Find us on the Web
Like us on Facebook
Twitter: @EXAIR_AW

EXAIR’s Industrial Housekeeping Promo Begins

For a limited time, with the purchase of any EXAIR Industrial Housekeeping product, you will get a free Vac-u-Gun. The Vac-u-Gun is a versatile tool that combines three functions in one: it acts as a vacuum gun, a blow gun, and a transfer tool. Its lightweight design makes it easy to handle, allowing users to work efficiently without feeling fatigued. The Vac-u-Gun is made from durable die-cast materials, ensuring it can withstand regular use. Additionally, it has no moving parts, which means there are fewer chances for wear and tear over time. This makes it a reliable choice for various tasks in different settings.

Chip Trapper Cut Away

EXAIR provides a complete range of pneumatic products designed to efficiently and quietly vacuum different types of materials into standard drums. This process makes it easy to switch out and transfer materials, as well as to filter and store them. Our products are tailored to meet various needs, ensuring that users can handle their materials safely and effectively. When using EXAIR‘s Industrial Housekeeping products, companies can improve their operations and maintain a clean working environment. Overall, these products are essential for anyone looking to streamline their material management processes.

30, 55 and 110 Gallon Reversible Drum Vac Systems

EasySwitch Wet-Dry Vac

Reversible Drum Vac

High Lift Reversible Drum Vac

Chip Trapper

High Lift Chip Trapper

Chip Vac

Heavy Duty Dry Vac

Heavy Duty HEPA Vac

Vac-u-Gun

Electric vacuums are often not suitable for industrial use due to their limitations. In these environments, they can struggle with liquids, chips, and other debris, which can lead to motor failures and burnout. This can result in costly downtime and repairs. EXAIR‘s Industrial Housekeeping products offer a reliable alternative as they operate entirely on compressed air. This means there is no need for electricity, making it safer and more efficient for heavy-duty applications.

If you have any questions about EXAIR‘s Industrial Housekeeping products, or any of EXAIR‘s products, please do not hesitate to reach out.

Jason Kirby
Application Engineer
Email: jasonkirby@exair.com
Twitter: @EXAIR_jk