Air Cooling Maintenance?

The time has finally come, and spring is here! The Cincinnati Reds are playing, Spring Soccer is happening early on Saturday mornings, and the FC Cincinnati Stadium is bustling here in Cincy. With that, temperatures are climbing, the grass and weeds are growing, and more and more families are out walking around and doing outdoor activities. With this, also comes warmer temps, and lots of spring allergies in the Farno household. As a dad, I have stepped into my role pretty well by trying to delay turning on the air conditioner until everyone else in the house is plotting my demise. This year, I achieved it by putting off the routine maintenance of the condensing coils.

In case you weren’t aware, here in the Midwest, where pollen runs rampant and the winds have been strong this year, it is a great idea to clean out the condensing coils on your home’s A/C system before turning it on for the year. Unfortunately, your home A/C system is not maintenance-free like the Cabinet Cooler Systems EXAIR offers; at the same time, your home needs a lot more than a few thousand BTU/hr of cooling capacity. When we first bought the home, I didn’t know this was a thing, as the home I grew up in didn’t have central air. We rocked Window A/Cs, and my parents still do. So, cleaning the outdoor unit was not part of my knowledge base. This is something I learned once the air conditioner wasn’t working, and I started to troubleshoot.

The main purpose of the condensing coils is to strip all the heat out of the refrigerant and get it to “condense” back into its liquid state to be pushed back through the orifice and continue to cool the air that is being passed over the A Coils inside the house. These coils are covered in fins that are very tightly spaced. The outside unit has a large fan that pulls the surrounding air in through the coils and exhausts the hot air up out of the top. There is no filter on that incoming ambient air, though, so all the leaves, cobwebs, pet hair, pollen, dirt, mulch, you name it, get pulled up into these fins. Over time, this starts to get a buildup, and the cooling fins will start to lose their efficiency. The fan won’t be able to pull as much air through, and eventually, the gas doesn’t get condensed, which then reduces the cooling and can cause other bigger issues. This is just like a refrigerant-based A/C panel cooler in a facility. Most of the time, they have at least a small filter on the air intake to try and reduce the contamination of the condensing coils. So I clean the A/C condenser at my house using a coil cleaning solution diluted down, a pump sprayer, and a regular garden hose.

The main thing to remember when cleaning this is that the majority of the dirt is from the air being pulled into the center by the fan. So I rinse the coils from the inside out and make sure I have free passage all the way through. The water doesn’t need to be a high-pressure rinse like an OmniStream nozzle or one of BETE’s NF Nozzles, just a simple low-pressure stream of water to get between the fins and push all contaminants as well as rinse the solution away. Remove any leaves or other unwanted debris from inside the unit and then bolt the fan and cage back down. Then let the family enjoy some cold air inside the house.

This type of maintenance is something that easily gets overlooked when looking at refrigerant-based electrical panel coolers. That is where EXAIR Cabinet Cooler Systems shine. The only filter you have to worry about is a redundant point-of-use compressed air filter that is included with the Cabinet Cooler Systems. No chemicals needed for cleaning, no water, no mess to change out a compressed air filter, just long-lasting performance. If you want to talk about how to change your control panels over to Cabinet Cooler Systems, contact an Application Engineer today.

Brian Farno, MBA – CCASS Application Engineer

BrianFarno@EXAIR.com
@EXAIR_BF

Videos for Everyone!!!

EXAIR offers a comprehensive video library that includes everything from brief product introductions to detailed, step-by-step maintenance tutorials. If you are tackling a specific application, it is highly probable that we have a relevant video available. I regularly utilize these videos to clarify or showcase specific features of EXAIR products to customers. They serve as an essential resource in my daily activities, and the most advantageous aspect is that they are freely accessible at any time.

Numerous videos are available under the ‘Resources’ tab on our website, www.EXAIR.com. By selecting a product category from this section, you can access a variety of instructional content. Whether you are looking to learn how to change the shim in a Super Air Knife or enhance the conveyance of a Line Vac, you will find these videos and many others systematically arranged for your convenience.

Our blogs feature video demonstrations that make learning enjoyable and straightforward. If you have a topic you’re curious about, you can simply search our blog. Chances are, you’ll find a video that matches what you’re looking for. These videos break down complex ideas and show you step-by-step processes. They are great for visual learners who understand better when they see things in action. Our goal is to provide helpful resources, ensuring that everyone has access to easy, informative content.

If you would like to discuss our video library, or any of our EXAIR products, please do not hesitate to contact an Application Engineer. We are always happy to help!

Jason Kirby
Application Engineer
Email: jasonkirby@exair.com
Twitter: @EXAIR_jk

Cabinet Cooler Selection

EXAIR‘s Cabinet Coolers are a low-cost and reliable way to cool and purge your electrical panels. They incorporate our Vortex Tubes to produce cold air from compressed air. With no moving parts, our Cabinet Coolers can run maintenance free for many years.

When selecting which Cabinet Cooler is right for your application, there are a few things for you to consider:

First, is your cabinet in a hazardous location? We have HazLoc Cabinet Cooler models that are rated for UL Classified areas, including Class I Div 1, Groups A, B, C, and D; Class II Div 1, Groups E, F, and G; and Class III; as well as ATEX rated units that are approved for use in Zones 2 and 22. All of our hazardous location Cabinet Cooler Systems need to be used in conjunction with a purged and pressurized control system.

From right to left: Small NEMA 12, Large NEMA 12, Large NEMA 4X

After this you will need to determine what NEMA integrity your enclosure requires.
We have NEMA 12(IP54) models, which are dust and oil tight. These are ideal for most industrial environments where no liquids or corrosives are present.
Our NEMA 4(IP66) options can be used inside and outside, and are splash resistant as well as dust tight and oil tight. The low-pressure relief valve will ensure the integrity of the NEMA 4 enclosure is maintained.
Finally, our NEMA 4X(IP66) option offers all the same protection as the NEMA 4X, but is constructed of stainless steel for food service and corrosive environments.

Next, you need to decide if you need continuous operation or thermostat control. The thermostat control systems are the most efficient way to operate a Cabinet Cooler. They save on compressed air by only activating the cooler only when the internal temperatures approach critical levels. The standard thermostat control systems include an adjustable thermostat factory set at 95°F. We also have our Electronic Temperature Control (ETC), which allows for precise temperature control that can be adjusted with the touch of a button.

ETC Electronic Temperature Control can be used in a wide variety of applications.

Finally, you will need to calculate the heat load to determine the cooling capacity. We have a calculator on our website that can help with this. However, if you speak to any of our Application Engineers, we can perform these calculations for you. If you would like to discuss your Cabinet Cooler application, feel free to give us a call!

Al Wooffitt
Application Engineer

Send me an Email
Find us on the Web
Like us on Facebook
Twitter: @EXAIR_AW

Image by Gerd Altmann from Pixabay

Hazardous Location Cooler: UL and ATEX!

EXAIR currently offers TWO styles of cabinet coolers designed and certified for classified areas. Both UL Classified and ATEX!

Hazardous locations are a tricky opponent for electrical panels and controls. To safely be in a HAZLOC, they either have to be rated for that environment or they need to be enclosed in a Cabinet that is purged and pressurized to keep any explosive gases, fumes, or dust out of the Cabinet. This is no new thing, however, as the Industrial revolution 4.0 continues to grow and progress, products are continually being added to HAZLOC areas. For example, robotic controls, analyzers, motors and switch gears now use electronic accessories to meet the needs for speed, process control and energy efficiency, which often renders the equipment unsuitable for use in hazardous locations.  While the demand for these new devices continues to grow, not all of these items are able to be made intrinsically safe. And the items that are not will need to be enclosed in a cabinet where heat will build, and you need to manage that heat load while retaining the positive pressure purge and pressurization.

HazLoc Cabinet Coolers are designed for hazardous locations and are mounted to NEMA 7, 8, and 9 enclosures.  EXAIR catalogs these Cabinet Coolers as NEMA 4 (IP66) or NEMA 4X (IP66), as mentioned above.  But their registration for UL classification is for Class I, Class II, and Class III hazardous areas, both Div 1 and Div 2.  The reason that they do not match the NEMA rating of the hazardous panels is because they require an X-type or Z-type purge system.  In combination, they will not sacrifice the integrity of the hazardous electrical panels.   

ATEX Cabinet Coolers have similar attributes to HazLoc Cabinet Coolers except this type of registration is popularly used in Europe.  These area classifications fall under the EN/IEC 60079-2 international standard for explosive zones.  It covers three zones in two hazardous areas; gas/liquid and dust.  The ATEX Cabinet Coolers can be used in Zone 2 for gas/liquid and Zone 22 for dust.  Like the HazLoc Cabinet Coolers, to keep their classification, the ATEX Cabinet Coolers require a Zone 2/22 purge system.  The ATEX terminology is as follows:  

Gas – CE EX II 3 G Ex h IIC T3 Gc

Dust – CE EX II 3 D Ex h IIIC 200oC Dc  

EXAIR offers a variety of Cabinet Coolers in stock with different cooling capacities, materials of construction, and operational locations.  We also offer them in 316SS, high temperature versions, and non-hazardous purge.  We do have a Cabinet Cooler System Sizing Guide to help determine the best product for your application or a Cabinet Cooler System Calculator to do it yourself.  For any hazardous location, we do recommend contacting us for clarification.  If you have any questions, an Application Engineer at EXAIR can assist you.    

 Jordan Shouse

Application Engineer

Send me an Email 

Find us on the Web 

 Like us on Facebook

Twitter: @EXAIR_JS