ROI Calculation

What’s in it for me? We’ve probably all asked this question at some point or another, especially when trying to justify a big change or expenditure. Is it going to be worth it? What benefit am I going to get out of it?
Here at EXAIR we are confident that there is a lot to gain from using our products. Two of the biggest benefits of our Intelligent Compressed Air Products are a reduction in noise, and a reduction in Compressed Air usage. The latter will often lead to big money savings. Many times the savings our products offer will pay for the product itself! This is where ROI calculations come in. What is my Return on Investment going to be?

So, how do you calculate your ROI? The easy answer is that you don’t have to! You can use our Air Savings Calculator to calculate your savings for you. If you know your current air consumption (in SCFM), the new air consumption (SCFM) and the cost of the product, our calculator will turn that into monetary savings, as well as the calculated payback time in days.

Another option, if you would rather not do the calculations yourself, is that you can send the item in question to our Efficiency Lab. The Efficiency Lab Testing is a free service that we offer to show you the possible savings by switching to one of our products. We will calculate the savings for you and send you the results of our findings.
The final option – my favorite by the way – is that we can do the math right here:

For a simple example of a blowoff application, I’m going to show the ROI of replacing a drilled copper pipe with an EXAIR Super Air Knife. The calculations will be as follows:

Copper Pipe (1/4”): 3x 3/32” diameter drilled holes uses 9.4scfm per hole (28.2scfm total) at 80psig.

3” Super Air Knife: uses 8.7scfm at 80psig

Calculation:

For the yearly consumption, we need to find how many minutes in a year the blowoff will be operated:

For the Copper Pipe, the yearly consumption would be:

For the 3” Super Air Knife, the yearly consumption would be:

The difference between these two:

At this point, if you know your facilities cost to generate 1,000scf, you can use that to calculate how much you would save. For this example, we will use $0.25 to generate 1,000scf, which is used by the U.S. Department of Energy to estimate costs. This gives the following yearly savings:

With an investment of $273.00 (at the time of publishing), you can calculate the time it would take to pay off the unit:

From these numbers you can see that after only 117 days the 3” Super Air Knife will have paid for itself. After that, it is all money being put towards your bottom line.

If you have any questions or want more information on EXAIR’s Air Knifes or how our products could save you money, then give us a call. We have a team of application engineers ready to answer your questions and recommend a solution for your applications.

Al Wooffitt
Application Engineer

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EXAIR Videos: Where to get them, and how they help

They say a picture is worth a thousand words, and when it comes to explaining how our products work, a video may be worth even more. EXAIR has an extensive video library ranging from quick product overviews, to in-depth, step-by-step guides on how to perform maintenance. If there is an application you’re working through, we likely have a video on it!

I find myself using these videos on a daily basis to help explain or demonstrate a particular aspect of an EXAIR product to a customer. It is an invaluable resource for me in my day to day life, and the best part is it is free and available for you 24/7.

You will find many of our videos under the ‘Resources’ tab at the top of our website www.EXAIR.com. From here you can select a product category. If you need to know how to change the shim in a Super Air Knife, or how to increase the conveyance of a Line Vac, you will find all these videos and many more organized here.

Videos on our Industrial Housekeeping products are particularly useful, as preventive maintenance is an important part of keeping them operating like new. Our video on “How to Troubleshoot Leaks with the Chip Trapper Vac” walks you through all the necessary steps to find and fix any leaks, as well as providing part numbers if replacement parts may be needed.

Another great resource is our YouTube Channel: https://www.youtube.com/@exaircorporation. As well as product overviews and demonstrations, you will also find non-product related videos, like “How to Use EXAIR’s Cabinet Cooler® System Calculator”, or “Six Steps: How to Optimize Your Compressed Air System”.

We also include video demonstrations in our blogs. If there is a topic you are interested in, you can search our blog. We may well have a video there as well!

Ultimately, we want to make it as simple and easy as possible to use and maintain our products. If you would like to discuss your application, feel free to contact us. 

Al Wooffitt
Application Engineer

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Compressed Air Use in Construction

When you are driving by a construction site you will typically see things like the photo below! This is a 185 SCFM diesel air compressor. Just like in the manufacturing industry, there are jobs that require the use of compressed air. But when your site changes every so often, you can’t build a full compressor room. That’s where this kind of compressor comes into play. They can be pulled behind a standard truck, and depending on the size, can supply a large amount of compressed air.

Portable Diesel Air Compressor

On our website we have an amazing tool we refer to as the Application Database! This is a library of applications that are sorted by industry and application! All you have to do is create an account on EXAIR.com and BAM you have access!

Now, let’s look at a few applications in the Construction sector!

The first customer used our line of Air operated Conveyors!

A customer was installing a border fence for the US Department of Homeland Security. They cannot use a posthole digger because they are in sand and the hole collapses. So they hammer drill the posts in. Then they need to remove the sand from the interior of the pipe, so they can fill it with concrete. This is to prevent intruders from sawing off the post. The Model 150200 2″ (51mm) Heavy Duty Line Vac easily removed the sand and small rocks. Being made of hardened alloy steel, it held up to the abrasion of the sand and rock.

Removing Sand From a posthole

Super Air knives are used in the manufacture of one of the most used, wood material in home construction!

A company manufactures Oriented Strand Board (OSB). They were having a housekeeping issue at various places within their OSB press. They were only able to run 10-15 minutes at a time before they would have to clear material from the press to keep from damaging the finish on the product yet to be pressed. They purchased a Super Air Knife to blow off the press area to keep debris from piling up and affecting the finish.

Maintaining A Consistent Appearance On Oriented Strand Board

These are just a few of many applications we hear and work with every day! While we have a good number of applications on the site, we have even more in our heads. So if you don’t see anything on the site that matches what you are looking for, give us a call. We have a team of Application Engineers ready to discuss your application specifically and determine how our products can best help you be more efficient in your processes!

Jordan Shouse
Application Engineer

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Doosan HP150 Tow behind Air compressor Photo from Doosan Portable Power Via Creative Commons