EXAIR Intelligent Compressed Air Products: Leading the Way in Standards Compliance

EXAIR prides itself in offering products with high-performance and peak efficiency. All EXAIR products are manufactured to meet the strict requirements of a variety of different standards, ensuring that you receive a reliable, high quality product that WILL perform to the specifications we publish.

Safety is a top priority for most companies, EXAIR’s line of Intelligent Compressed Air Products meet or exceed the strict safety standards set forth by both OSHA and the European Union. EXAIR products comply with OSHA 29 CFR 1910.242(b), the standard implemented to ensure safe operation of compressed air blowoff devices, and the EU General Product Safety Directive (2001/95/EC).

sag-osha-compliant
The engineered design of our Super Air Nozzles prevents compressed air from penetrating the skin by eliminating the potential of dead-ending when pressed against the skin.

OSHA Chart

Additionally, they comply with the noise limitation requirements set forth under 29 CFR 1910.95(a) and the EU Machinery Directive (2006/42/EC). From the Optimization product line, EXAIR’s Electronic Flow Control and the Electronic Temperature Control meet the low voltage standards of EU Low Voltage Directive (2006/95/EC). A CE label is placed on all products that comply with applicable directives.

UL

UL, or Underwriters Laboratories, is a third-party safety and consulting organization that certifies products after thorough testing and evaluation. EXAIR’s Cabinet Coolers are UL Listed to US and Canadian safety standards. Static Eliminators are also UL Component Recognized. Within our line of Cabinet Coolers is the Hazardous Location Cabinet Cooler, bearing the Classified UL mark for use in classified areas.

ROHS_Vector

In the assembly of electrical products there can be hazardous materials used during production. The Restriction of Hazardous Substances, also known as RoHS or (2002/95/EC), restricts the use of materials such as: lead (Pb), mercury (Hg), cadmium (Cd), hexavalent chromium (CrVI), polybrominated biphenyls (PBB), polybrominated diphenyl ethers (PBDE), and four different phthalates. The electrical portions of EXAIR’s Static Eliminators, Electronic Flow Control, Electronic Temperature Control, Digital Flowmeter, solenoid valves, and thermostats all comply with the amendment outlined in the European Commission decision L 214/65.

In addition to RoHS, EXAIR is also committed to providing products that are conflict mineral free. In support ofconflictfree_v2 Section 1502 of the Dodd-Frank Wall Street Reform and Consumer protection Act, EXAIR complies with the conflict minerals rule to curb illicit trade of tin, tantalum, tungsten and gold in the DRC region. Using the CMRT 4.20 template, we’re able to document our supply chain to ensure our materials are not being sourced from places that could finance conflict in the DRC and surrounding countries.

reachFinally, per Regulation (EC) No 1907/2006 Title I, Article 3, paragraph 3, the European Union enacted legislation requiring substances and chemicals imported into the EU to be registered to ensure a high level of protection for human health and the environment. Per Title II, Article 7, paragraph 1, articles must be registered when a substance is intended to be released during normal conditions of use that would exceed 1 metric ton per producer per year. Since EXAIR products do not contain substances that are intentionally released, registration is not required.

If you’re looking to maintain compliance in your industry, EXAIR products have you covered. If you have any questions about these standards of compliance feel free to reach out to us. Our team of Application Engineers have years of experience in industry are waiting to take your call.

Tyler Daniel
Application Engineer
E-mail: TylerDaniel@EXAIR.com
Twitter: @EXAIR_TD

Standards, Compliance, And You. And EXAIR.

I’m pretty impressed with the number of safety features my car has. Aside from the literal lifesaving functions like seat belts and air bags, it’s got anti-lock brakes…if you’ve ever had to counter-steer out of a skid on an icy road, you will appreciate the value of this for sure.  Those are just some of the ones I’m keenly aware of – the Federal Motor Vehicle Safety Standards comprise dozens of regulations in three categories: crash avoidance, crashworthiness, and post-crash survivability.  None of these prevent me from operating my vehicle at an unsafe rate of speed…an expensive reality that an Ohio State Highway Patrolman dutifully reminded me of last Sunday afternoon.

Likewise, there are many regulations to ensure safety and prevent hazards of all kinds in industry, administered by a host of agencies that are either subordinates of, or accountable to, the federal government.  When you manufacture products that are used with high energy sources (compressed air or high voltage electricity,) a strong commitment to safety is not negotiable.  So, at EXAIR, we commit considerable resources towards the best engineering and manufacturing practices to make our products as safe as possible.  That includes compliance with a number of standards and certifications:

The Occupational Safety and Health Administration (OSHA) is an agency of the U.S. Department of Labor.  Their mission is to “assure safe and healthful working conditions for working men and women by setting and enforcing standards and by providing training, outreach, education and assistance.”  They are a regulatory body in the truest sense, in that they don’t offer certification or approval of products, processes, etc.; they publish guidelines and standards for manufacturers and users to comply with.  OSHA Standard 1910.242(b), for instance, limits the downstream pressure of a compressed air operated device used for cleaning purposes to 30psi. Now, you can regulate the supply pressure to meet this, but that also limits the effectiveness of the air flow generated.  EXAIR Intelligent Compressed Air Products are all designed and manufactured to be in compliance with this standard, at any supply pressure.  Take, for example, our Super Air Nozzles:

Because none of our products can be dead-ended, there’s always a relief path preventing the downstream pressure from exceeding that level.

OSHA also has Standard 1910.95(a), that sets limits for maximum allowable noise exposure.  All EXAIR Intelligent Compressed Air Products, with the exception of some our largest and most power Super Air Nozzles (which aren’t normally used in areas that don’t already require hearing protection anyway) meet the 8-hour exposure limits of this standard.

Hearing loss is the best known, but not the only, ill effect of harmful noise exposure. It can also cause physical and psychological stress, impair concentration, and contribute to workplace accidents or injuries.

CE marking indicates conformity with health, safety, and environmental protection standards for products sold withing the European Economic Area.  Unlike OSHA standards, responsibility for CE marking falls solely with the seller of the product – a CE marked product has been tested and certified to have been made in such a way to meet safety & quality benchmarks specified for that type of product.  All EXAIR products that are defined under applicable directives have been tested according to these standards, and carry the CE mark.

The Restriction of Hazardous Substances Directive, or RoHS, is another standard borne from the European Union, and is geared towards public & workplace safety by restricting the use of hazardous materials in the manufacture of electronic & electrical equipment.  Since its inception in 2006, similar standards have been vigorously adopted around the globe.  Electrical portions of EXAIR’s Static Eliminators, EFC Electronic Flow Controls, ETC Electronic Temperature Controls, Digital Flowmeters, Solenoid Valves, and Thermostats all comply with the RoHS Directive.

Section 1502 of the Dodd-Frank Wall Street Reform and Consumer Protection Act doesn’t address a concern for product users, but rather a particularly troubling human rights issue – Conflict Minerals.  For almost two decades, trade in tin, tantalum, tungsten and gold in the Democratic Republic of the Congo (DRC) has been used by some very bad people to finance violent campaigns against their neighbors.  EXAIR thoroughly and systematically documents our supply chain compliance with this act.  We are proudly committed to our support for this effort to the world a better place for everyone…especially those in desperate circumstances beyond their control.

EXAIR Intelligent Compressed Air Products have been successfully implemented into a variety of uses where application- or industry-specific standards are in force.  We’re happy to work with you to determine if our products meet those standards…or can be made to meet them.  If you’ve got such an application, give me a call.

Russ Bowman
Application Engineer
EXAIR Corporation
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Video Blog: Which EXAIR Air Knife Is Right For You?

The following short video explains the differences between the 3 styles of Air Knives offered by EXAIR – The Super, Standard and Full-Flow. All of these Models are IN STOCK, ready to ship, with orders received by 3:00 PM Eastern.

If you need additional assistance choosing your EXAIR Air Knife, please contact an application engineer at 800-903-9247.

Justin Nicholl
Application Engineer
justinnicholl@exair.com
@EXAIR_JN

 

 

How To Choose An Air Knife

The EXAIR Super Air Knife has a prominent place near the front of our catalog, and THIRTEEN pages of photos, application details, performance data & specifications. It’s the most efficient and quietest product of its kind on the market, and our most diverse product offering in terms of size range, operational adjustability, materials of construction, and accessories available. For almost any general industrial air blow off application, the EXAIR Super Air Knife is the superior choice in terms of air usage, sound level, and capability.

EXAIR Super Air Knives come in a wide range of lengths, for a wide range of possibilities.
EXAIR Super Air Knives come in a wide range of lengths, for a wide range of possibilities.

As tireless champions of the causes of reducing air consumption and noise, we’re always going to promote these benefits of the Super Air Knife. Still, a caller asked me the other day, “Well, why do you still make the others?”…meaning, of course, our Standard and Full Flow Air Knives. Why, indeed:

*Given the same air supply pressure, the Standard Air Knife generates the highest force of our three styles. The amount of force applied isn’t always a prime consideration…if you think about one of the more “textbook” applications for an Air Knife, it doesn’t take a great amount of force to blow off dust and light debris from a conveyor belt…certainly this is a case where efficiency factors in: the lower air consumption of a Super Air Knife can pay for the cost difference between it and a Standard Air Knife in as little as three months of operation.

The Standard Air Knife has the highest force, for when it's needed.
The Standard Air Knife has the highest force, for when it’s needed.

Of course, if you’re blowing stubborn debris out of tight spaces, like gummy, greasy dirt that’s accumulating in the recesses of a finned tube heat exchanger, that extra force can make all the difference. No; the Standard Air Knife isn’t as efficient or quiet as the Super Air Knife, but it’s still a far cry better than a drilled pipe.

*While the Super Air Knife is pretty compact – you only need a few square inches of profile area to successfully mount it – the Full Flow Air Knife is even smaller, requiring not much more than one square inch of profile for mounting. With ports on the rear face (instead of the ends & bottom for the Super Air Knife,) they can fit in very tight quarters.

Low profile and lightweight, the Full Flow Air Knives are a great fit for tight quarters.
Low profile and lightweight, the Full Flow Air Knives are a great fit for tight quarters.

The Full Flow Air Knife is also the lightest weight for a given length. A 36” Aluminum Super Air Knife, for instance, weighs about 8lbs. The 36” Aluminum Full Flow Air Knife weighs less than 4lbs. Most of the time, 8lbs is a very manageable amount of mass to support, but there are situations where every ounce matters, and if yours is one of them, you’re looking at the Full Flow Air Knife all the way.

*The biggest (in the most literal sense) factor in Air Knife selection is, well…size. We make the Standard Air Knives in lengths to 48”, and the Full Flow Air Knives come as long as 36”. The Super Air Knives, however, are stocked in lengths from 3” to 108”, and can be coupled together for as long of an uninterrupted, steady, laminar air flow as you need.

At the end of the day, a majority of blow off applications can be handled just fine with any of our Air Knives. If you’d like to discuss your application and see which one is best for you, give us a call.

Russ Bowman
Application Engineer
(513)671-3322 local
(800)923-9247 toll free
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