Super Air Knives Clean Slide Ways, Rails and Tracks of Machinery

Until a few days ago I was relatively unfamiliar with flying cold saws, their operation, and purpose.  I knew they were used in manufacturing, particularly with regards to piping, but had no real idea as to how or why.

So, when prompted with a need to examine an application for a flying cold saw, I thought to find a schematic or video online.  Thankfully, I found the video above of the exact machine being used in the application, and it helped me to fully understand the application needs.

What was needed, was a method to keep the rails of the flying saw clean and clear of debris created during the cutting process.  There is a waste material removal system incorporated into the saw, but it cannot prevent stray scrap material from deflecting during cutting and landing on the rails used to position the saw.

We’ve found success in similar applications using Super Air Knives to clear debris off slide ways on large CNC machines and from the tracks for rail cars, so I felt confident we could find a solution here.  In selecting the proper air knife for this application we considered size (width) of the rails, ambient temperature, and required force from the knife.  This application uses 6″ rails in a typical factory setting (with ambient temperatures up to 110F max), with small stainless steel debris on the rails – a “perfect” fit for the aluminum 6″ Super Air Knife, model 110006.

This customer chose to use (4) 110006 Super Air Knives, two on each side of the knife used on the leading edge and on the trailing edge.  Limit switches of the saw will trigger the air knives positioned on the leading edge to turn on, clearing debris from the rails as the saw travels back and forth.

This was a great application for use with Super Air Knives, and we were happy to help solve the customer’s problem.  If you have a similar application, give us a call, send us an email, or use our online chat feature to contact an Application Engineer.

Lee Evans
Application Engineer
LeeEvans@EXAIR.com
@EXAIR_LE

Back To The Basics (of compressed air)…And The Track

The past several weeks I have been finding myself doing things the more complicated way (I  know how that sounds odd – an engineer that prefers to do things the hard way). Over the weekend I took a brief ride on the motorcycle for a short 15 minute trip that I found to be satisfying, even if it is less direct and a more out-of-the-way route for getting my errands complete.   The route runs past the local university of Mount Saint Joseph, down a winding road that has no houses and only one business, the rest is all woods and a creek.  Finally, this route runs along the mighty Ohio river and back up a steep winding road near my house.

While I have been worrying about all the projects and errands which need to be completed, this more complicated route gives me a moment to decompress and remember that my family at home and few other things are all I need.  Once  I was reminded of that and got some perspective which allowed me to “keep calm and carry on” I proceeded to break my projects and errands down into smaller pieces and everything will start to come together.

I now have a to do list at home as well as a refreshed list at EXAIR of all the items I need to do.   The list at home is considerably more fun as it all involves getting my “new to me” track bike ready for this season.  20140506_134512That’s right, it’s right around the corner, the first track weekend of 2014.  So expect to see some more motorcycle blogs coming and hopefully more ways to use EXAIR products while working on them. It was these newly developed lists that helped me reorganize and get back on track for the new season, sometimes a list is necessary in order to gain perspective, prioritize and begin to take action.

On that note, EXAIR has a list to help you gain perspective, prioritize and take some action toward getting your compressed air system optimized. Our systematic approach using the Six Steps To Compressed Air Optimization has been developed to help you save your compressed air,your hearing, and your money. By following these steps you can lower your compressed air use, minimize workplace noise exposure (OSHA will be happy) and save money on this important utility.

6 steps

 

If you have ever thought of reducing your compressed air costs, use our list to help you gain perspective on this simple process and take some positive steps toward saving your facility some money.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

 

Track Days Will Never Be The Same

We all know that change is always right around the corner, there are far too many variables in life to know exactly what is going to happen.  That’s the joy in it.  As the track season has begun this year so has the burden of owning a trailer that is large enough to haul more than just your own bike.   When two of my friends and I bought a 20′ trailer, we only planned on carrying our 3 bikes, all of our stuff, and maybe 1 extra bike.

The only problem has been that over the past two years of owning this trailer, more and more people seem to need a ride to the track.   Well this just makes it more of a hassle for us to get everyone’s stuff and make sure everyone has all they need.  Not to mention hotel rooms get a little crowded at 6 people.

So, we finally decided to sell the big trailer and it just so happened that my brother-in-law was looking for one to carry around a 1966 Nova he is restoring.  So, this past weekend, I drove to Skaneateles, New York to deliver his new to him trailer.   In case you have never been there, it is in the country and so when I sent this picture to my buddies, their response was, “Wow, you really did take her to a farm upstate.  Looks like she’ll have plenty of room to run around.”

20130602_091504

20130602_101148

Now that the trailer is gone and the next track day is only 2 weeks away, we are all trying to figure out the best way for us to get there.   So it looks like we’ll be back to the car caravan where everyone tows their own bike and we all have hours of fun on the CB’s.

Here at EXAIR change is happening every day.   We are constantly improving processes, designing new products, or figuring out ways to get information to and from our customers faster and easier.  We’re always looking for a good challenge to promote thinking outside of the box also.  So if you have any questions on your compressed air application then give a call, email, fax, chat or visit.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

If Money Weren’t An Issue.

For every year I grow older I find it harder and harder to open my wallet for certain things.  I guess some would say “cheap” where I believe I have just learned from experience the things that I prefer to keep my money for.  However, if money weren’t an issue there is plenty I would love to indulge in.  For instance, a garage with enough “toys” to keep myself and any number of friends race needs met, or a driveway like the video below.

At this current point in my life, I won’t have to worry about the upkeep on either of those.  However, there is one thing I do have to worry about and that is the upkeep and cost of compressed air.   While some operators believe compressed air is free or that a single blowgun with no engineered solution really doesn’t cost that much, they are sadly mistaken.  It is because of this that EXAIR offers the most efficient way to use your compressed air in many point of use applications.

Take the real life example below.

It boils down to this:

Less Compressed Air Usage = Lower Operating Costs = More Profit = Race Track in Front Yard.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

Review the Tape, Evaluate, Improve

With the first track day of the year under my belt it’s now time to start looking at what I could have done better and make the next track day an even bigger success.   This will be done over the next month or so and I will use pictures, video, and even tire inspection to figure out what I could have done better.   Much like a football team reviews tape and prepares for their next game.

Here at EXAIR we offer a service which is similar to this style of review.  The EXAIR Efficiency Lab will let you send in your blowoff device and we will run it through the paces to find an intelligent compressed air product that will perform better than the previous method.  This is a free service that we offer to any and all customers.  Not only will we tell you what your unit is consuming and possibly costing you to operate but we will show you which of our products will perform the same and how much air and money you will save.   The best part is it’s all for free.

If you have an application that you are trying to improve, let us know and we’ll get you the information to send a test piece in to the EXAIR Efficiency Lab.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

It’s Track time yet again.

Even though we didn’t get much snow this past Winter the road courses are just now starting to open up here in the Ohio area.   As soon as I get home from work I will be kissing my daughter and wife goodbye for the weekend and heading towards a small town in Indiana called Greencastle.  There’s not much there and the only two things close are Depauw University and Putnam Park Road Course.   I know I have blogged about track days many times but with this much anticipation for the first track day of the year, I can’t help but bring it back again.

Two good friends of mine and myself have spent the last week prepping out bikes for the track day.   The main difference this time is I will have a different bike at the track.  It’s not mine unless I wreck it and it’s quite a bit different from my SV.  So of course I have went through it as best I can and think I’m ready.

All I know is I am ready to get some footage similar to what is shown below.

This track day is of course going to be interesting and a learning experience.   Much like I went through when I first started here at EXAIR and began to learn about our full selection of products.  You see as an Application Engineer here at EXAIR I not only need to know if we sell something but I need to know how it works, why it works, and what kind of applications it can work in.  So this weekend I will be learning something new much like I still am here at EXAIR.

We’re constantly coming up with or hearing about new applications for our products.   If you have one and would like to share or need help with an application just let us know.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF