Thank you for purchasing an EXAIR Super Air Amplifier. In this video I am going to cover some of the important first steps in setting up and operating a Super Air Amplifier.
If you have any questions, or need any application assistance, feel free to give us a call!
Al Wooffitt
Application Engineer
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Daniel Bernoulli was born on February 8, 1700, in Groningen in the Netherlands. He is the son of Mathematician Johann Bernoulli, who was an early developer of Calculus. Daniel took an interest in mathematics when he was just 7 years old. Although his father tried to dissuade him from focusing on mathematics due to the limited financial gain, Johann did tutor his son in calculus and theories of kinetic energy.
Daniel continued to show promise, attending Basel University at the age of 13, where he studied logic and philosophy. By the time he was 15 years old, he had completed his bachelor’s degree, and earned his master’s degree a year later. At the age of 23, he moved to Venice, Italy to learn medicine, but he couldn’t get away from mathematics, becoming a professor of a university in Venice a year later.
In 1738, Bernoulli published the book Hydrodynamica, where he first explained what we know as Bernoulli’s Principle. This is of particular interest to us at EXAIR, as many of our products operate off of this principle. It states that an increase in the speed of a fluid occurs simultaneously with a decrease in pressure. This is derived from the conservation of energy, where an increase in kinetic energy (speed) requires a corresponding reduction in potential energy (pressure).
When compressed air exits the precise slotted nozzle of our Super Air Knife, this induces a low pressure area, which speeds up and draws in ambient air. This air entrainment (at a ratio of 40:1) is what makes our Super Air Knives so efficient. This same effect can be witnessed with our Super Air Amplifiers, Super Air Nozzles, Super Air Wipes, as well as many other products.
If you would like to discuss your application, and how the Bernoulli Principle may be beneficial, feel free to give us a call!
Al Wooffitt
Application Engineer
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EXAIR Air Amplifiers come in two designs:
Strictly considering air flow performance, there aren’t really any applications where one design will work, and the other won’t. Once the right size is determined, selection comes down to material of construction, how it’ll be installed, where it’ll be installed, and whether it’ll need to be quickly adjusted for flow & force on the device, instead of by regulating the compressed air supply.
I had the pleasure of talking to a caller just this morning about a “textbook” application for an Air Amplifier: welding smoke ventilation.
The caller had an existing 4″ ID hose to place at the point of suction and connect to the Air Amplifier. This narrowed the choices down to the two Air Amplifier products with a 4″ outside diameter on the inlet: Model 120024 4″ Super Air Amplifier, and Model 6043 (or 6033) 3″ Aluminum (or Stainless Steel) Adjustable Air Amplifier. It was to be used in a typical shop environment, so the higher temperature rating (400F or 204C) or superior corrosion resistance of the Stainless Steel construction wasn’t needed. They intended to support it with the suction hose, hose-clamped onto the Air Amplifier itself, so the Super Air Amplifier’s 2-bolt mounting flange wasn’t necessary…in fact, they thought it might even get in the way. So, the Model 6043 3″ Aluminum Adjustable Air Amplifier made it to the top of the list pretty quickly.
Another important consideration for the caller was maximizing the exhaust flow. Looking at the performance data for the 4″ Super Air Amplifier and the 3″ Adjustable Air Amplifier, the latter generates just a little higher total air volume at the outlet, which, when you subtract the compressed air consumption from it, gives you the total flow rate of entrained air (and welding smoke, in this case):
In addition to ventilation/exhaust applications, Air Amplifiers can be used – just like our engineered Air Knives and Air Nozzles – in blow off, drying, cleaning, and cooling applications. If you’ve got questions about them (or any EXAIR Intelligent Compressed Air Products), give me a call.
Russ Bowman, CCASS
Application Engineer
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A customer called in looking to incorporate some more airflow to help materials flow properly through their processing line. This line included several legacy machines, so we had to get creative to fit something with in the system in place. It just so happened there were several 3/4″ FNPT ports in the sections where the increased air flow was needed!
So we came up with a 3/4″ Super Air Amplifier, 120020. But rather than the typical smooth OD outlet we extended it a bit and put a 3/4″ MNPT thread on the end! See it below next to a photo of the 120020.
EXAIR’s Super Air Amplifiers achieve air amplification ratios ranging from 12:1 on our smallest units and up to 25:1 for our 4” and 8” models. EXAIR’s Super Air Amplifiers utilize a patented shim design to maintain critical positioning of component parts. This allows a precise amount of compressed air to be released at exact intervals toward the center of the Super Air Amplifier. This creates a constant, high velocity outlet flow across the entire cross-sectional area. Free, ambient air is entrained through the unit, resulting in high amplification ratios. The balanced outlet airflow minimizes wind shear to produce sound levels far lower than other similar air movers.
Super Air Amplifiers are supplied with a .003” thick shim that is ideal for most applications. Flow and force can be increased by replacing the shim with a thicker .006” or .009” shim. The flow of air is also controlled by adjusting the input pressure supplied to the amplifier. Higher pressures increase both the force and flow, while lower pressures decrease both force and flow. All Super Air Amplifiers are available in kits that come with a shim set as well as a suitably sized pressure regulator and auto-drain filter.
EXAIR has a solution for you if you need to move A LOT of air, even if we need to customize it to fit perfectly in your application. Also, this custom product only took a few weeks to produce, so delivery times are still reasonable! Reach out to an Application Engineer today if you have an application that you believe could be served with a low-cost, simple solution!
Jordan Shouse
Application Engineer
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