Air Cooling Maintenance?

The time has finally come, and spring is here! The Cincinnati Reds are playing, Spring Soccer is happening early on Saturday mornings, and the FC Cincinnati Stadium is bustling here in Cincy. With that, temperatures are climbing, the grass and weeds are growing, and more and more families are out walking around and doing outdoor activities. With this, also comes warmer temps, and lots of spring allergies in the Farno household. As a dad, I have stepped into my role pretty well by trying to delay turning on the air conditioner until everyone else in the house is plotting my demise. This year, I achieved it by putting off the routine maintenance of the condensing coils.

In case you weren’t aware, here in the Midwest, where pollen runs rampant and the winds have been strong this year, it is a great idea to clean out the condensing coils on your home’s A/C system before turning it on for the year. Unfortunately, your home A/C system is not maintenance-free like the Cabinet Cooler Systems EXAIR offers; at the same time, your home needs a lot more than a few thousand BTU/hr of cooling capacity. When we first bought the home, I didn’t know this was a thing, as the home I grew up in didn’t have central air. We rocked Window A/Cs, and my parents still do. So, cleaning the outdoor unit was not part of my knowledge base. This is something I learned once the air conditioner wasn’t working, and I started to troubleshoot.

The main purpose of the condensing coils is to strip all the heat out of the refrigerant and get it to “condense” back into its liquid state to be pushed back through the orifice and continue to cool the air that is being passed over the A Coils inside the house. These coils are covered in fins that are very tightly spaced. The outside unit has a large fan that pulls the surrounding air in through the coils and exhausts the hot air up out of the top. There is no filter on that incoming ambient air, though, so all the leaves, cobwebs, pet hair, pollen, dirt, mulch, you name it, get pulled up into these fins. Over time, this starts to get a buildup, and the cooling fins will start to lose their efficiency. The fan won’t be able to pull as much air through, and eventually, the gas doesn’t get condensed, which then reduces the cooling and can cause other bigger issues. This is just like a refrigerant-based A/C panel cooler in a facility. Most of the time, they have at least a small filter on the air intake to try and reduce the contamination of the condensing coils. So I clean the A/C condenser at my house using a coil cleaning solution diluted down, a pump sprayer, and a regular garden hose.

The main thing to remember when cleaning this is that the majority of the dirt is from the air being pulled into the center by the fan. So I rinse the coils from the inside out and make sure I have free passage all the way through. The water doesn’t need to be a high-pressure rinse like an OmniStream nozzle or one of BETE’s NF Nozzles, just a simple low-pressure stream of water to get between the fins and push all contaminants as well as rinse the solution away. Remove any leaves or other unwanted debris from inside the unit and then bolt the fan and cage back down. Then let the family enjoy some cold air inside the house.

This type of maintenance is something that easily gets overlooked when looking at refrigerant-based electrical panel coolers. That is where EXAIR Cabinet Cooler Systems shine. The only filter you have to worry about is a redundant point-of-use compressed air filter that is included with the Cabinet Cooler Systems. No chemicals needed for cleaning, no water, no mess to change out a compressed air filter, just long-lasting performance. If you want to talk about how to change your control panels over to Cabinet Cooler Systems, contact an Application Engineer today.

Brian Farno, MBA – CCASS Application Engineer

BrianFarno@EXAIR.com
@EXAIR_BF

Compressed Air Wet Receivers and Condensate Drains: Keeping your Systems Running Clean and Efficient

Compressed air systems are the backbone of countless industries and operations, from powering tools to cleaning, cooling and drying products in process. But behind the scenes, components like the wet receiver and condensate drain play pivotal roles in ensuring these systems deliver clean, reliable air. If you’re involved in facility management, maintenance, or just curious about how compressed air systems tick, understanding these elements can make all the difference. Let’s break it down!

What is a Wet Receiver in Compressed Air Systems?

In a compressed air setup, a receiver is a storage tank that holds pressurized air after it’s been compressed but before it’s distributed to the point of use. A wet receiver, specifically, is positioned downstream of the compressor but before the air dryer or major filtration stages. This means it stores “wet” compressed air—air that still contains moisture, oil, and other contaminants picked up during compression.

The “wet” designation comes from the fact that the air hasn’t been treated yet. As air is compressed, it heats up, and when it cools in the receiver, moisture condenses into liquid water. The wet receiver acts as a buffer, smoothing out pressure fluctuations and giving that moisture a place to settle before the compressed air moves further down the line. Think of it as a staging area that helps protect downstream equipment from surges and contaminants.

Condensate Drain

As air cools in the wet receiver, water vapor turns into liquid condensate—often mixed with traces of oil and dirt. If this condensate isn’t removed, it can corrode the receiver, clog pipes, or damage tools and equipment downstream. The condensate drain is the unsung hero that gets rid of this unwanted liquid.

Typically mounted at the bottom of the wet receiver , the drain can be manual, automatic, or timer-based:

  • Manual drains require someone to open a valve periodically.
  • Automatic float drains open when enough liquid accumulates.
  • Electronic timer drains release condensate at set intervals.

No matter the type, the goal is the same: keep the system dry and free of buildup.

A well-maintained wet receiver and condensate drain mean cleaner air, longer equipment life, and lower operating costs. Wet air can cut tool efficiency by 20% or more, while corrosion from neglected condensate can force early replacements for all downstream equipment. On the flip side, a little attention to these components keeps your compressed air system humming—and your bottom line happy.

Next time you hear the hiss of a pneumatic tool or the hum of a compressor, think about the wet receiver and condensate drain. They’re not flashy, but they’re indispensable.

Jordan Shouse
Application Engineer

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Photo: Blue Air Receiver Attribution – CC BY-ND 2.0

More About Compressed Air Safety

We all know how crucial safety is in the workplace. Most companies conduct some type of annual safety training, and a key takeaway from these sessions is that safety isn’t just the job of a few individuals; it’s everyone’s responsibility. At EXAIR, we take safety very seriously. Many of our products are designed with safety as a priority, including our Safety Air Guns, which highlight our commitment to this principle. This focus is essential because using compressed air can pose health risks if not handled correctly.

In the U.S., OSHA (Occupational Safety and Health Administration) is the agency that enforces regulations to ensure safe and healthy work environments. They have the authority to impose hefty fines for any violations. When it comes to compressed air, two common violations involve air guns and blow-off devices, as outlined in 29CFR 1910.242(b) regarding dead-end pressure/chip shielding and 29CFR 1910.95(a) concerning maximum noise exposure limits.

The first regulation, 29CFR 1910.242(b), pertains to hand-held tools. It specifies that blow-off devices should not be used at pressures exceeding 30psig if the compressed air can become dead-ended. If there’s no escape route for the air, it can penetrate the skin and lead to an air embolism. A straightforward solution is to drill a hole to provide an alternate escape path, although this can introduce other safety concerns, which we’ll cover later. EXAIR’s air nozzles are designed with fins that allow air to escape safely, preventing blockage by your skin. This means you can confidently use the EXAIR Super Air Nozzles at pressures above 30psig.

The second regulation, 29CFR 1910.95(a), outlines the maximum sound levels that a person can safely be exposed to. Prolonged exposure to high sound levels can lead to permanent hearing damage. This is where the cross-drilled nozzle doesn’t quite meet the mark. While it’s safe for dead-end pressure, the noise from the turbulent airflow is quite loud. In contrast, EXAIR’s nozzles are designed to pull in surrounding air, creating a much quieter laminar flow. For instance, our Model 1210 Safety Air Gun, which features the Model 1100 Nozzle, operates at just 74dBA, well below the noise exposure limit for an 8-hour shift.

Model 1210 Soft Grip Safety Air is fitted with an EXAIR Super Air Nozzle. We can also supply it with a Rigid Extension and Chip Shield (right).

If you’re serious about compressed air safety, EXAIR’s range of safe, quiet, and efficient Safety Air Guns and Air Nozzles is an excellent option for your facility. Feel free to reach out if you want to chat about this or any other compressed air applications you might have!

Al Wooffitt
Application Engineer

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Banner image by Gerd Altmann from Pixabay

Types of Compressors: Sliding Vane

We frequently receive inquiries regarding the type of air compressor that customers should purchase. While we strongly advise consulting a local, reputable air compressor dealer to discuss your specific requirements, we do know a thing or two about various compressor types and their advantages. In this blog, I will focus on a specific category of air compressor: Sliding Vane Compressors.

Sliding Vane Compressors (also referred to as Rotary Vane Compressors) fall under the category of positive displacement compressors (as opposed to dynamic). More specifically, they are a form of rotary compressor in the positive displacement family. You can see this from the following diagram:

1. Diagram of Compressor Technologies.

In positive displacement compressors, a specific volume of air is confined within a compression chamber. This volume is then mechanically compressed, resulting in an increase in pressure. Sliding Vane Compressors are composed of an external housing, known as the stator, and an internal circular rotor that is positioned eccentrically. The rotor features radially arranged (and sometimes offset) slots that accommodate vanes. As the rotor spins, centrifugal forces act on the vanes, causing them to extend outward and press against the inner surface of the stator bore. This interaction generates compression zones formed by the vanes, the rotor surface, and the stator bore.

Due to the eccentric positioning of the rotor, the volume of these compression zones decreases as the gap between the rotor surface and the stator narrows. As the rotor rotates counterclockwise, the vanes are pushed back into the rotor slots while maintaining contact with the stator surface. This reduction in the compression zone results in an increase in air pressure.

The advantages of the Sliding Vane Compressor are as follows:

  • Compact size
  • Relatively low initial cost
  • Vibration-free operation – no special foundation needed
  • Routine maintenance includes basic lubricant and filter changes.

A few of the disadvantages are:

  • Lubricant gets into the compressed air stream, requires an air/lubricant separation system.
  • Requires periodic lubricant change and disposal
  • Less efficient than rotary screw type
  • Not as flexible as rotary screw in terms of capacity control in meeting changing demands

If you would like to discuss your compressed air application, then give us a call!

Al Wooffitt
Application Engineer

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Al Wooffitt
Application Engineer

Send me an Email
Find us on the Web
Like us on Facebook
Twitter: @EXAIR_AW

  1. Compressed Air & Gas Handbook. Diagram of Compressor Technologies.