You Don’t Need to Spend Thousands to Optimize Your Compressed Air System

There is no denying it, saving compressed air is a process.  This process often involves some type of energy audit or at the very least an evaluation of something going wrong with production and a way to improve it.  Many programs, consultants, and sales reps will devise a solution for the problem.

Often times the solution is to create a more efficient supply side of the compressed air system. The supply side is essentially everything within the compressor room or located in close proximity to the actual air compressor. While optimizing the supply side can amount to savings, many of these solutions and services can involve great expense, or capital expenditure processes.  These processes can often lead to delays and continued waste until the solution is in place.  What if there was a way to lower compressed air usage, save energy, solve some demand issues on the compressed air system and save some money while the capital expenditure process goes through for the larger scale project.

These solutions are a simple call, chat, email or even fax away. Our Application Engineers are fully equipped to help determine what points of your compressed air demand side can be optimized. The process generally starts with our Six Steps To Compressed Air Optimization.

6 Steps from Catalog

Once the points of use are evaluated the Application Engineer can give an engineered solution to provide some relief to the strain on your compressed air supply side.  For instance, an open copper pipe blow off that is commonly seen within production environments can easily be replaced with a Super Air Nozzle on the end of a Stay Set Hose that will still bend and hold position like the copper pipe does while also saving compressed air, reducing noise level, and putting some capacity back into the supply side of the compressed air system.

engineered nozzle blow offs
Engineered solutions (like EXAIR Intelligent Compressed Air Products) are the efficient, quiet, and safe choice.

One of the key parts to the solutions that we offer here at EXAIR is they all ship same day on orders received by 3 PM ET that are shipping within the USA. To top that off the cost is generally hundreds, rather than thousands (or tens of thousands) of dollars. Well under any level of a capital expenditure and can generally come in as a maintenance purchase or purchased quickly through the supply cribs.  Then, to take this one step further, when the EXAIR solution shows up within days and gets installed EXAIR offers for you to send in the blow off that was replaced and receive a free report on what level of compressed air savings and performance increases you will be seeing and provide a simple ROI for that blow off (though we would also encourage a comparison before a purchase just so you have additional peace of mind).

This amounts to saving compressed air and understanding how much air is being saved, adding capacity back into your supply side which will reduce strain on the air compressor, give the ability to increase production while the capital expenditure for the end solution of controls and higher efficiency on the supply side is approved to then save even more compressed air and energy.

The point is this, savings and efficiency doesn’t have to involve a capital expenditure, if that is the end game for your project that is great! Let EXAIR provide you a solution that you can have in house by the next business day to save money NOW and then put that savings towards another project. No matter the method, it all starts with a call, chat, email or fax.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

 

The Simplicity Of EXAIR Static Eliminator Systems

If you’re a regular reader of EXAIR Application Engineering blogs, you’ll likely recognize the words “easy to do business with.” And if you’re an EXAIR customer, you’ve likely found that to be true – from customer service, to technical support, to shipping your order – and, of course, the product itself.  We get calls, from time to time, asking about what kind of “engineering system design” services we offer…and the simple answer is, it’s already been included in the product itself.  Most of the time, installation of an EXAIR Intelligent Compressed Air Product requires basic hand tools, and a compressed air supply.

One exception to this is our Static Eliminators product line: they also require electricity.  Good news is, the “engineering system design” is included for these products as well, in the Power Supply.  Gen4 Static Eliminator Power Supplies are energized by either 115VAC or 230VAC.  Cables for both are provided; the 115VAC three-prong grounded plug being the most common…just plug it in to any grounded wall outlet, and you’re in business.

Connecting EXAIR Gen4 Static Eliminators to the Power Supply is just as easy.  All of our Gen4 Static Eliminator Products have a 5ft (1.52m) cable (except the Ion Air Gun…it’s got a 10ft, or 3.04m cable) with a bayonet end for easy, safe, and reliable connection to the Power Supply.  The Model 7960 Gen4 Power Supply has two ports, which can accommodate any two Gen4 Static Eliminators.  This is often quite convenient…for example, Super Ion Air Knives are commonly used in pairs, to eliminate static on both sides of a sheet or film.

Some applications, though, call for more than two Static Eliminators.  For instance, Ionizing Points, Ion Air Cannons, and Ion Air Jets installed in an array to provide static elimination in a duct, or to multiple surfaces on an extrusion or part.  The Model 7961 Gen4 Power Supply has four ports, to fit these situations.

All EXAIR Gen4 Static Eliminators use one of two Power Supplies – your choice of the 2-port Model 7960, or the 4-port Model 7961.

Occasionally, a Static Eliminator needs to be installed in such a way that its 5ft (1.52m) cable cannot reach the desired location of the Power Supply, or an Ion Air Gun needs a longer cable to get everywhere in the space it’s being used in.  Or sometimes, a 5ft cable is simply too long.  To meet those needs, our shop can make custom length cables, precisely to any length you require, up to 50ft (15.2m) in length, for any Static Eliminator.  The only limitation, “engineering system design”-wise is 100ft (30.4m) of total cable length from any one Power Supply.

When Static Eliminators (like these two Ion Air Cannons) are used on a mobile platform (like this one, where they facilitate separation of plastic plates in a solar panel plant,) custom length cables can be necessary to reach a common Power Supply.

Static electricity is responsible for a multitude of problems from dust clinging to material, to material clinging to itself, to jamming, misfeeding, tearing & curling of product, and last but certainly not least, painful shocks.  If you’ve got a static problem you want to get rid of in a hurry, give me a call.  We’ve got a solution for you, ready to go, right out of the box.

***Order any qualifying EXAIR Static Eliminator by February 28, 2019, and we  will include a FREE AC Sensor.  Click here for details.***

Russ Bowman
Application Engineer
EXAIR Corporation
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Video Blog: Super Air Knife with Plumbing Kit Installed

 

This short video features our new Stainless Steel Plumbing kits. Ordering a Super Air Knife with the Plumbing Kit installed, provides the best performance and makes for an easy installation.

 

 

Please contact an application engineer for assistance @ 800-903-9247.

Justin Nicholl
Application Engineer
justinnicholl@exair.com
@EXAIR_JN

Video Blog: Chip Trapper Filter Bag Installation/Replacement

I’ve taken a few phone calls from EXAIR customers using the Chip Trapper for the first time, needing clarification about the filter bag installation.  The video below shows how simple and quick it is to install and uninstall for replacement. Replacement filter bags are available in 1, 5, 25, 50, 100 and 200 micron filtration.

Lee Evans
Application Engineer
LeeEvans@EXAIR.com
@EXAIR_LE