Universal Air Knife Mounting System Saves You Time & Money

Using EXAIRS Universal Air Knife Mounting System greatly ease’s the installation of all Air Knives (Except PVDF).  It will save you the time and expense of designing and fabricating your own mounting system which will maximize your uptime and keep your staff focused on key plant tasks!

Please note the table below that highlights the recommended number of the Universal Air Knife Mounting System to use for the various length of Air Knives.

Length Of Air Knife Number of UAKMS
3″ – 18″ 1
24″ – 54″ 2
60″ 3
72″ – 95″ 4
96″ – 108″ 5

If you would like to discuss Universal Air Knife Mounting System, Air Knives or any EXAIR compressed air product, I would enjoy hearing from you…give me a call.

Steve Harrison
Application Engineer

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What is a GEN4 Ion Air Cannon?

Quite simply the GEN4 Ion Air Cannon is based on the mechanics of the 2″ diameter Super Air Amplifier that has static reduction capabilities and as its name implies it amplifies the supply air up to 25 times!

This highly engineered product is very effective at cleaning product and reducing static at distances of up to 15′ away.

GEN4 IAC

The GEN4 Ion Air Cannon comes in a handy stand/mounting unit for easy installation in a wide variety of applications. It can be mounted to machine frames, mounted out of the way from a process, or placed on a bench top.

GEN4 IAC Dimensions

The GEN4 Super Ion Air Cannon can work with as little as 10 PSI supply pressure.

GEN4 IAC Performance

The GEN4 Ion Air Cannon is used in many applications such as bottling, manufacturing of solar panels and preparing new automobile car bodies to be painted – to name a few. Wherever static reduction and/or cleaning is required the Ion Air Cannon can contribute.

It is offered in a kit that can include the 7960 power supply, pressure regulator for fine adjustments, filter/separator to keep the air clean and dry and a shim set for gross adjustments or just the GEN4 Ion Air Cannon and the 7960 power supply.  Of course all components are also available individually.

If you would like to discuss reducing static and/or cleaning materials, I would enjoy hearing from you…give me a call.

Steve Harrison
Application Engineer

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Compressed Air Uses In Industry

From pneumatic hand tools like impact wrenches or nail guns to larger scale industrial applications like stamping presses, the use of compressed air can be found in almost any industry. In fact, it is often referred to as a “fourth utility” next to water, gas and electric.

Compressed air is used in virtually every industry!

 

Take for example in construction, workers will use a pneumatic riveter to join steel framing because of the power generated by the tool over an electrically powered device, not to mention it provides for a safer operation by removing an electrical hazard. Many companies use compressed air operated diaphragm pumps or air motor driven pumps to move expensive or viscous liquid from one location to another. These types of pumps are self priming drawing the liquid in and provide positive displacement meaning they fill and empty the liquid chamber with the same amount of liquid through a common inlet and outlet.

Amusement parks have used compressed air in some capacity in the operation of thrill rides like roller coasters or to enhance the effect of certain attractions. Compressed air can be found in hospitals where it is used for specialized breathing treatments or to power surgical instruments in an operating room. Educational facilities use compressed air for laboratory testing. You can even find compressed air in the tires on your car. Basically, when you think about it, compressed air is being used just about anywhere.

Here at EXAIR, we manufacture Intelligent Compressed Air Products to help improve the efficiency in a wide variety of industrial operations. Whether you are looking to coat a surface with an atomized mist of liquid, conserve compressed air use and energy, cool an electrical enclosure, convey parts or dry material from one location to another or clean a conveyor belt or web, chances are we have a product that will fit your specific need.

EXAIR has been providing engineered solutions since 1983.

 

To discuss your particular application or for help selecting the best product, contact an application engineer at 800-903-9247 for assistance.

Justin Nicholl
Application Engineer
justinnicholl@exair.com
@EXAIR_JN

 

Compressed Air Valves image courtesy of Shane Gorski via creative commons license.

FREE TESTING!!!! EXAIR’s Award Winning Efficiency Lab Saves Air and Money

EXAIR’s Efficiency Lab is now the “award-winning Efficiency Lab”. Thank you to Environmental Protection Magazine for recognizing the value and importance of this EXAIR service.

epawinner2016_400x

 

I have blogged about this many times and we continue to help customers by using our free Efficiency Lab service that EXAIR provides to customers throughout the USA.  The EXAIR Efficiency Lab allows customers to send in their existing blow off device and we will test it for compressed air consumption, sound level, and force.  Ideally we try to take these measurements at the same operating pressure that is being supplied in the field so that we can compare it to an EXAIR product and offer the customer the best solution, the safest solution, and an engineered solution capable of saving them money through air savings and effectiveness.

Here is a recent example of  a product sent in by a customer concerned with compressed air consumption and safety of their people. The  hose they sent in was actually designed to be used with liquid coolants and was a very large consumer of compressed air.

A flexible blow off with .495" openings. Designed for liquid but used for compressed air. Enormous waste of air and a huge safety risk.
A flexible blow off with .495″ openings. Designed for liquid but used for compressed air. Enormous waste of air and a huge safety risk.

The hose shown above was being used at 40 psig inlet pressure.  The device is not OSHA compliant for dead end pressure, nor does it meet or exceed the OSHA standard for allowable noise level exposure.   The hose was utilizing 84.64 SCFM of compressed air and was giving off 100.1 dBA of sound.

OSHA Noise Level

As seen in the chart above, an employee is only permitted to work in the surrounding area for 2 hours a day when exposed to this noise level.   The amount of force that the nozzle gave off was far more than what was needed to blow chips and fines off the part.   The EXAIR solution was a model 1002-9230 – Safety air Nozzle w/ 30″ Stay Set Hose.

The EXAIR products were operated at line pressure of 80 psig which means they utilized 17 SCFM of compressed air and gave off a sound level of 80 dBA.  On top of saving over 67 SCFM per nozzle and reducing the noise level to below OSHA standard, the EXAIR engineered solution also meets or exceeds the OSHA standard for 30 psig dead end pressure.   In total this customer has replaced 8 of these inefficient lines and is saving 541 SCFM of compressed air each time they activate the part blowoff.

If you would like to find out more about the EXAIR Efficiency Lab, contact an Application Engineer.

We look forward to testing your blow off and being able to recommend a safe, efficient, engineered solution.

Brian Farno
Application Engineer Manager
BrianFarno@EXAIR.com
@EXAIR_BF