In today’s video blog, I share a product update with you regarding our external filter bags and drum covers. The change has several significant benefits for performance. Take a minute to watch the video and find out more.
As always, if you have any questions, please contact us today.
Brian Farno, MBA – CCASS
National Business Development Manager
BrianFarno@EXAIR.com
@EXAIR_BF
At EXAIR we pride ourselves on helping our customers optimize their compressed air usage. Our intelligent compressed air products are engineered to be quiet and efficient, saving you on compressed air consumption. This is just one of the six steps that we recommend in order to optimize your compressed air system.
The first step we would recommend is to measure your air consumption. If you are going to attempt to reduce air consumption in your facility, it is necessary to know what is using it. If you know the consumption of your compressed air-operated products, you can make note of this. A more comprehensive solution would be to install some of our Digital Flowmeters in branch lines in your facility. The flow data provided by this will help you narrow down the high consumption areas and processes.
The second step we would suggest is to find and fix leaks. Our Ultrasonic Leak Detector is perfect for this. According to the Compressed Air and Gas Institute, leaks should not exceed 5-10% of your system’s air supply (we would obviously want 0%, but realistically this is unachievable). However, it is not uncommon to see leaks account for over 30% of many facilities’ compressed air supply being lost through leakage. That’s a potential for a 25% gain in compressed air supply!
The third step would be to upgrade your blowoff, cooling and drying operations using engineered compressed air products. All of EXAIR’s products, like our Super Air Knives, or Super Air Nozzles, are designed with efficiency in mind. Upgrading to an efficient EXAIR product is going to reduce your consumption, sometimes dramatically so!
The fourth step is to turn off your compressed air when not in use. This may sound obvious, but it is not uncommon for compressed air products to be left running continuously. We offer many solutions here, from a simple ball valve (found in many of our Drum Vac Kits), to a solenoid valve (found in our Cabinet Cooler Systems), to our Electronic Flow Controllers – combining a solenoid valve and photoelectric sensor.
The fifth step would be to use intermediate storage near the point of use. If you are controlling your compressed air usage through the use of valves and controls, then your consumption won’t be constant. This fluctuation in demand can be evened out with the use of secondary storage, like our Model 9500-60 Receiver Tank. This will ensure you have the volume and pressure when and where you need it.
Finally, our sixth step is to control the operating pressure. More specifically, to reduce the pressure to the minimum required to get the job done. Simply installing a pressure regulator at the point of use will lead to big savings.
If you would like to start optimizing your compressed air system, then give me a call!
Al Wooffitt
Application Engineer
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In industrial settings, maintaining a clean, efficient, and safe workspace is a constant challenge. Whether it’s removing debris, transferring materials, or blowing off surfaces, the tools used need to be reliable, cost-effective, and adaptable. Enter EXAIR’s Vac-u-Gun—a compressed air-powered, multi-functional device designed to tackle a variety of industrial housekeeping tasks. In this blog, we’ll dive into the technical details of the Vac-u-Gun, how it operates, and the applications where it shines.
Constructed from durable die-cast aluminum, the Vac-u-Gun has no moving parts, ensuring minimal maintenance and a long operational life. Switching between vacuum and blow-off modes is simple—just unscrew the threaded cap, reverse the orientation of the internal generator, and reassemble. This versatility, combined with its ergonomic trigger operation, makes it an indispensable tool for industrial environments.
How Does It Work?
The Vac-u-Gun’s functionality hinges on its reversible generator:
Applications Best Suited for the Vac-u-Gun
The Vac-u-Gun’s adaptability makes it a go-to solution for a wide range of industrial tasks. Here are some of its standout applications:
EXAIR’s Vac-u-Gun is more than just a tool—it’s a problem-solver. Whether you’re cleaning up a mess, transferring materials, or clearing surfaces, its technical design delivers efficiency and reliability in a compact package. For industries looking to boost productivity while keeping costs and maintenance low, the Vac-u-Gun is a worthy investment.
If you’re curious about how the Vac-u-Gun can fit into your operations, reach out to an EXAIR Application Engineer. With same-day shipping on stock items (orders by 2:00 PM ET), you could have it in hand by tomorrow—ready to tackle your toughest housekeeping challenges.
Jordan Shouse
Application Engineer
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My latest video blog shows how well both the Chip Vac, and the Heavy Duty Dry Vac, handle dry – or wet – debris:
If you’re looking for a compressed air-operated industrial vacuum, EXAIR has a wide variety to choose from. To find out more, give me a call.
Russ Bowman, CCASS
Application Engineer
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