Giovanni Battista Venturi: A Real Renaissance Man

Leonardo Da Vinci (1452-1519) was the quintessential Renaissance Man: artist, philosopher, scientist, mathematician, and an inventor ahead of his time. From the 15th to 18th Centuries, though, he was primarily known for his paintings. Then, in 1797, Giovanni Battista Venturi published his “Essai sur les ouvrages physico-mathématiques de Léonard de Vinci”, which brought to light Da Vinci’s immense volume of work in the scientific fields of fluid dynamics and aerodynamics. Curiously, he was only able to do this because of the access he gained to notebooks that had been looted by Napoleon’s troops during their occupation of Milan, Italy, and brought back to France.

To conclude that Venturi was just a writer, though, would be as bad as regrettable as calling Da Vinci just a painter. Born into a rich family in northern Italy, he was a star pupil at the Jesuit seminary in his hometown of Bibbiano. He was such a good student that in 1756 – at the age of ten – he started attending the seminary in Reggio Emilia, studying logic, metaphysics, and mathematics.

As a teenager, he enrolled in the university there, studying physics and biology before returning to the seminary, where he was ordained as a priest in 1769. He taught logic at the seminary for five years, and then went on to “the big city” of Modena to teach philosophy and geometry at the university there. He was 28 when he started there, and by age 30 he was teaching physics as well.

In addition to his service in the priesthood and at the university, he also held the office of official state engineer, mathematician, and auditor, appointed by the Duke of Modena. This meant he was responsible for the construction of bridges, draining of marsh land, and implementing regulations for the building of dams. And, in his spare time, it seems he also completed the town of Modena’s historical memoirs, a task that had been started by the town historian, but had remained dormant since his passing, some 56 years earlier.

All of this would have earned Venturi local, probably regional, and perhaps even national fame…especially the part about making Leonardo Da Vinci famous for more than just his art. But what really sealed his place in the annals of history was his discovery of a particular fluidic effect: namely, that a reduction in fluid pressure results when a fluid flows from one section of a pipe into a narrower section.

The Venturi effect, named after the real Renaissance man who discovered it, Giovanni Battista Venturi who published a paper on it in 1794.

Despite its discovery in the late 18th Century, it was not actually practically applied for almost 100 years, when an American hydraulic engineer named Clemens Herschel patented a water flow meter, in 1889. He named it the Venturi Meter, and they became prolific in water works around the turn of the century. Coincidentally, Mr. Herschel had a background in bridge building too.

Today, there are numerous machines that use the Venturi effect: fluid moving educator pumps, gas inspirators in grills, stoves, & Bunsen burners, paint atomizers, wine aerators, locomotive engine steam injectors, sandblasting nozzles, scuba diving regulators…and vacuum generators.

That last one is where EXAIR gets involved. We incorporate Venturis into our E-Vac Vacuum Generators, which are capable of vacuum levels up to 27″Hg. They’re used for material handling, pick & place systems, bag/package opening, label placement, vacuum forming, and workholding, just to name a few.

The wide throat diameter of the Adjustable E-Vac makes it suitable for applications where small amounts of particulate and/or liquid may be drawn through.

They’re also used in our Reversible Drum Vac and EasySwitch Wet-Dry Vac Systems. These are just two selections from our extensive line of compressed air operated Industrial Housekeeping Products.

EXAIR Reversible Drum Vacs (left) can fill a 55 gallon drum with water in 90 seconds, using a powerful Venturi. Our Chip Trapper Systems (middle) incorporate a Reversible Drum Vac to vacuum coolant from machine tool sumps for filtration. The EasySwitch Wet-Dry Vac uses a Venturi as well for dry and liquid cleanup applications.

Giovanni Battista Venturi retired in 1813, but continued writing a number of scientific and literary works, including a collection of Galileo’s manuscripts & letters. He died in 1822, at the age of 75.

Russ Bowman, CCASS

Application Engineer
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Who Wants to Save on Compressed Air?

At EXAIR we pride ourselves on helping our customers optimize their compressed air usage. Our intelligent compressed air products are engineered to be quiet and efficient, saving you on compressed air consumption. This is just one of the six steps that we recommend in order to optimize your compressed air system.

The first step we would recommend is to measure your air consumption. If you are going to attempt to reduce air consumption in your facility, it is necessary to know what is using it. If you know the consumption of your compressed air-operated products, you can make note of this. A more comprehensive solution would be to install some of our Digital Flowmeters in branch lines in your facility. The flow data provided by this will help you narrow down the high consumption areas and processes.

The second step we would suggest is to find and fix leaks. Our Ultrasonic Leak Detector is perfect for this. According to the Compressed Air and Gas Institute, leaks should not exceed 5-10% of your system’s air supply (we would obviously want 0%, but realistically this is unachievable). However, it is not uncommon to see leaks account for over 30% of many facilities’ compressed air supply being lost through leakage. That’s a potential for a 25% gain in compressed air supply!

The third step would be to upgrade your blowoff, cooling and drying operations using engineered compressed air products. All of EXAIR’s products, like our Super Air Knives, or Super Air Nozzles, are designed with efficiency in mind. Upgrading to an efficient EXAIR product is going to reduce your consumption, sometimes dramatically so!

The fourth step is to turn off your compressed air when not in use. This may sound obvious, but it is not uncommon for compressed air products to be left running continuously. We offer many solutions here, from a simple ball valve (found in many of our Drum Vac Kits), to a solenoid valve (found in our Cabinet Cooler Systems), to our Electronic Flow Controllers – combining a solenoid valve and photoelectric sensor.

The fifth step would be to use intermediate storage near the point of use. If you are controlling your compressed air usage through the use of valves and controls, then your consumption won’t be constant. This fluctuation in demand can be evened out with the use of secondary storage, like our Model 9500-60 Receiver Tank. This will ensure you have the volume and pressure when and where you need it.

Finally, our sixth step is to control the operating pressure. More specifically, to reduce the pressure to the minimum required to get the job done. Simply installing a pressure regulator at the point of use will lead to big savings.

If you would like to start optimizing your compressed air system, then give me a call!

Al Wooffitt
Application Engineer

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Lessons From Our Past

My first motorcycle was given to me by a friend of my brother who knew I just wanted to ride and, at the same time, knew I didn’t have the means to buy anything rideable. It came with some stipulations: there wasn’t a key, and it didn’t run. It was given to him by someone else, and the best part was that it actually had a service manual and a title.

1 – Camera phone / my first motorcycle

The bike was a 1984 Kawasaki KZ440 LTD. The issue was, rust in the gas tank had clogged the carb, and then it sat for years with the fuel in it. I had never attempted to rebuild a carburetor and had only heard horror stories. With my basic set of tools and the bike stored at my then-girlfriend’s house, I took the carbs off and figured, how hard could the repair be? I took everything apart, cleaned it all, or so I thought, put it back together, and it didn’t work. So then I took the carbs to a shop, and they warned me they couldn’t get them fully adjusted, but they were running. So I installed them back and found out I had to block off some of the intake, and it ran like a dream. Well, until you sat at idle, because then gas would leak out of the overflow onto the exhaust. I didn’t care, and I rode that bike for two years until the electric starter went out, and I worked on it continuously. Finally, I was able to purchase a fuel-injected bike and swore off carbs. Well, I was wrong. I now attempt to bring old equipment back to life for fun.

Well, last night, in between delivering the kids to Young Life and troubleshooting a car, I also had a carb off my dad’s John Deere 322 with electric choke. The tractor wasn’t running, he needed to get his garden tilled, and this tractor was the only way to do that. He brought me just the carb, and with this being a single-carb 3-cylinder motor, it is pretty simple. Having access to a friend with an ultrasonic cleaner makes it even easier. I opened the carb up and left the two halves fully assembled, then into an ultrasonic cleaner that was filled with piping-hot water and dish soap. No harsh cleaners; from shared experience of others, I have found that good old dish soap and hot water are all that is needed most of the time to clean these parts up.

That is some dirty water, and it had only been about 15 minutes in the cleaner.

After about 45 minutes in the cleaner, I took it out and checked all the jets with a light and a carb brush. Everything looked clean, I went and picked up some new bolts to hold the halves together, and sent them back home with my dad. He called me the next day and gave me the good news that the tractor ran better than it ever has.

All cleaned up, new bolts, and ready for testing.

The entire process made me realize that a carburetor is not far off from a couple of EXAIR products that we offer for refurbishment. Some of the products that we frequently refurbish for some customers are the EXAIR Air Knives and the Reversible Drum Vacs. These refurbishments are often the result of the environment and a failure in the filtration of the compressed air. The best part is that we will evaluate the products for free, determine if they can be repaired or refurbished, and then provide a quote for the process all within a few days of the item getting here. We also offer free videos of how to do things like clean the RDV for free through this blog.

Take this Super Air Amplifier, for instance. The system came in for the issue of underperformance, and we had already discussed with the customer how their filtration had failed about a year ago. They wanted to see what could bring this unit back to life. As soon as we saw pictures of it, we knew that the plenum was clogged up with debris.

If you have any EXAIR product that you think is not performing at an optimal level, please contact an Application Engineer today. If the product cannot be refurbished or repaired, we will give you a replacement option as well. The best part is, stock products ship the same day on orders received by 2 PM ET.

1 – Kris Krug – Camera phone / my first motorcycle – retrieved from https://commons.wikimedia.org/wiki/File:Kawasaki_Z440_LTD.jpg, 8/17/2005

Compressed Air Use in the Construction Industry

My drive to work involves passing through a growing neighborhood in the northeast suburbs of Cincinnati, Ohio. Over the past few weeks, I’ve seen a wooded lot get cleared & graded for construction of a new house. A week or so ago, heavy earth-moving equipment was digging the basement foundation…and adding to the traffic as huge dump trucks carried the dirt away. Fast-forward to this morning, when I saw that the 2×4 framing of the walls and the placement of the roof joists were almost complete. The backhoes and dump trucks on the lot have been replaced by a small fleet of carpenter’s work trucks, a ‘porta-potty’ (a real plus, considering the number of workers spending 8–10 hours a day on a site that was the utility equivalent of a primitive campsite)…and an air compressor.

Compressed air has been used in construction since ancient times, when manually operated bellows devices were used to stoke fires to increase the temperature inside furnaces that were used to make metal tools and building materials. The first large scale industrial use of compressed air on a construction project was the building of the Mt. Cenis tunnel in Switzerland. Tunnel construction began in 1857 and was expected to take at least 25 years, with some estimates projecting a timeline of over 70 years. However, technical innovations – like the development of pneumatic drills that replaced steam-operated machinery – allowed them to complete it in only 14 years.

In addition to the pneumatic nail guns and impact drivers being used at the new home site along my daily commute, compressed air has a number of other uses in the construction trades. It’s used for excavation, to power de-watering & sludge pumps, hoists, and even material conveyors. For example, a contractor that was building a large fence on sandy terrain used a Model 150200 2″ Heavy Duty Line Vac to remove sand from the hollow fence posts after using hammer drills (which are also air operated, so you know) to anchor them in place. Another user got a Model 151250 2-1/2 NPT Threaded Heavy Duty Line Vac to remove light dirt & sand from holes they dig to set posts in. Both power their Line Vacs with diesel-fueled 185 CFM tow-behind compressors.

Heavy Duty Line Vac: Hardened Alloy Construction and High Performance

EXAIR Air Knives are also used by construction companies. One of our customers bought a Model 110218 18″ Aluminum Super Air Knife Kit to blow an air curtain onto a conveyor to separate filter fabric out of recycled asphalt. Many lumber & building material manufacturers use them to blow off sawdust and loose debris from plywood, OSB board, roofing shingles, etc.

Top: 108″ Super Air Knife is supported & aimed via an array of Model 9060 Universal Air Knife Mounting Systems.
Bottom: Mounting Systems can be ‘overkill’ for some smaller applications, especially when the user is creative. Yes, that’s a door hinge. No, it wasn’t my idea, but I kind of wish it was.

Another customer uses a Model 6901 Spill Recovery Kit with their Model 6395 55 Gallon Premium High Lift Reversible Drum Vac System for cleaning up spills of hydraulic oil from their equipment at construction job sites. The ability to vacuum it up without dragging an electric cord from a shop vac through the puddles of oil is a real plus for them.

The EXAIR Reversible Drum Vac System converts a drum and dolly into a mobile pumping system.

And back to the Line Vacs, an electrical contractor uses a Model 6086 3″ Aluminum Line Vac to pull wire through stretches of underground conduit that are too long for standard fish tapes. They can pull the fish line through 120 feet of conduit in about 30 seconds. The Line Vac also removes any debris that might have accumulated inside the conduit between installation and wire pulling.

If you’re in the construction industry – or any industry, really – and would like to discuss a potential application for engineered compressed air products, give me a call.

Russ Bowman, CCASS

Application Engineer
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